Finn-Power E5x Manual de usuario
USER GUIDE
E5 TURRET PUNCH PRESS
Series 12.2
Control Siemens 840D
Revision/Date 2/2009-10-22
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from: Customer Documentation, Finn-Power Oy, P.O. Box 38, FI-62201 KAUHAVA, FINLAND.
FINN-POWER, THE FINN-POWER OF LIGHT, FINN-POWER LASER, SHEAR GENIUS, NIGHT TRAIN FMS,
FLEXIBLY YOURS, ENERGY IN EFFICIENT USE, ECOPUNCH, ECOCUT, ECOBEND, ECOMBI, COMBO
FMS, EXNER, TULUS, POWERFORM, NC EXPRESS, SHEAR BRILLIANCE, BENDTERM, BC-EXPERT, FOUR
–IN-ONE, NIGHT TRAIN, EXPRESS, FP, MULTI-TOOL
are registered trademarks of the Finn-Power companies.
Copyright© Finn-Power Oy. All Rights Reserved.
Table of Contents
1. Introduction ...................................................................................................... 5
2. Safety instructions ........................................................................................... 6
2.1. Hazard levels .............................................................................................. 6
2.2. Safety symbols ........................................................................................... 6
2.3. Safety during operation and maintenance .................................................. 7
2.3.1. Operation stations and safety zones ................................................... 7
2.4. Safety devices and functions of the base machine ..................................... 8
2.5. Periodic inspection of safety devices .......................................................... 9
2.5.1. Safety light beams ............................................................................... 9
2.5.2. Emergency stop buttons and turret service door ............................... 10
2.5.3. Hydraulic and pneumatic system ....................................................... 11
2.5.4. Service door ...................................................................................... 11
2.5.5. Warning and instruction labels (E5/E5x/E6/E8) ................................. 11
3. Technical information, E5/E6/E8 ................................................................... 13
3.1. Notes on technical information ................................................................. 14
4. Operating description of turret punch press ............................................... 16
4.1. Misuse of the machine .............................................................................. 16
5. Main structure of the machine E5 ................................................................. 17
5.1. Machine axes ............................................................................................ 17
5.2. Coordinate table ....................................................................................... 17
5.3. Turret ........................................................................................................ 18
5.4. Clamps ...................................................................................................... 19
5.5. Brush tables .............................................................................................. 19
5.6. Punching mechanism, E machines ........................................................... 20
5.7. Control centre ........................................................................................... 20
5.8. Auto-index system .................................................................................... 20
5.9. Standard tool system Thick Turret ............................................................ 20
5.9.1. Clamp protection areas ..................................................................... 21
5.10. Control desk (Siemens) .......................................................................... 22
5.11. Control panel (Siemens) ......................................................................... 23
5.12. Remote control panel .............................................................................. 24
6. Using the machine ......................................................................................... 25
6.1. Starting the machine and emergency stop ............................................... 25
6.2. Production order run ................................................................................. 26
6.3. Production run control ............................................................................... 27
6.4. Production run after emergency stop ........................................................ 27
6.5. Shutting down the machine in a normal situation ..................................... 28
6.6. Turret rotation ........................................................................................... 28
6.7. Mounting a tool on the turret ..................................................................... 29
6.8. Operating modes ...................................................................................... 31
6.8.1. JOG mode ......................................................................................... 31
6.8.2. MDA and AUTOMATIC modes .......................................................... 33
6.8.3. Feed rate control ............................................................................... 33
6.8.4. Program control buttons and function keys ....................................... 34
7. Preventive maintenance ................................................................................ 36
7.1. E5 maintenance points ............................................................................. 37
7.2. E5/E6/E8 weekly maintenance ................................................................. 37
7.3. E5/E6/E8 monthly maintenance ............................................................... 39
7.4. Compact Express, monthly maintenance / LD, monthly maintenance ...
40
7.5. Recommended lubricants ......................................................................... 40
8. Multi-Tool tool station (option) ..................................................................... 42
9. Additional clamp (option) .............................................................................. 43
10. SU3/SU6C/SU9 sorting unit (option) .......................................................... 44
10.1. Technical data SU3/SU6C/SU9 .............................................................. 44
10.2. Control panel .......................................................................................... 45
10.2.1. Manual mode ................................................................................... 45
10.2.2. Automatic mode ............................................................................... 46
10.3. Sorting unit addresses ............................................................................ 46
1. Introduction
This instruction has been made for professional use. The instruction has to be stored the whole
lifetime of the machine. If the machine is moved to another place or sold, the person in charge of the
handover must arrange for the instruction to follow the machine.
This instruction contains the following sections:
• Introduction
• Safety
• Technical data
• Main structure of the machine and operating description
• Operating instructions
• Maintenance instructions
Also the following documents are delivered together with the machine:
• Drawings
• Spare part book
• Other certificates and documents required by the delivery
These instructions of the machine are the original ones, drawn up in Finnish. Other language versions
are translations of the original instructions.
User Guide - E5 Turret Punch Press
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2. Safety instructions
The manufacturer's safety requirements are as follows:
• The operating and maintenance personnel must have all operating and maintenance instru-
ctions readily available, and they must be understood and followed. The owner of the machine
shall ensure that this is done.
• The operating and maintenance personnel must be appropriately trained, and they must have
read the instructions before performing their tasks.
• The operating and maintenance personnel must also have read the instructions for all other
equipment or components included in the delivery.
• The operating and maintenance personnel must be appropriately skilled and trained in their
tasks.
• The operating and maintenance personnel must be comprehensively trained in all operating
and maintaining procedures related to the delivered unit.
• The operating and maintenance personnel must observe local laws and regulations.
• The operating and maintenance personnel must use only approved and inspected lifting and
hoisting equipment.
2.1. Hazard levels
The term DANGER indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
The term WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
The term NOTICE indicates a hazard with a risk which, if not avoided, could
result in property damage.
2.2. Safety symbols
Warning
A yellow triangle with a black border and black symbol indicates danger.
Prohibition
A round sign with red border, cross-line and black symbol indicates that the
action in question is prohibited.
Compulsory action
A blue circle with a white symbol indicates that the action in question must
be carried out in order to avoid hazard.
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2.3. Safety during operation and maintenance
WARNING
The machine must not be taken in production use before it has
been installed according to the layout and tested and handed
over to the customer according to the delivery contract.
2.3.1. Operation stations and safety zones
• During operation, the operator is normally stationed at the control panel / control desk.
• The machine's working area is surrounded by a safety zone.
• The safety zone is separated by fixed structures, safety fences and safety devices.
• The machine may be left running in automatic mode.
• During machine operation no one, including the operator, is allowed within the safety zone.
WARNING
• Do not store goods or products in the safety zone.
• Crushing hazard; the working movements of the machine and
the machined part present a serious risk of accident
• When starting the machine, always ensure that no people nor
foreign objects are within the safety zone.
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Operation stations and safety zones (E5/C5)
1
2
BA
4
6
3
5
3
Machine operating sides A and B
1. Control desk (operation station 1)
2. Remote control panel (operation station 2)
3. Safety zone
4. Safety fence
5. Safety light beam
6. Service door
2.4. Safety devices and functions of the base machine
The machine delivery includes the following safety devices and functions that trigger alarms and stop
the machine when necessary:
• Emergency stop buttons
• Safety limit switch for the turret service door
• Safety limit switch for the service door (option)
• Safety light beams
In addition, the machine is equipped with the following safety functions to protect it from damage:
1. Central locking and protection area control for clamps
2. Sheet detectors in clamps
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3. Extreme limits of axis movements
4. Pressure switch for compressed air supply
5. Overload protection of the servo motor (in connection with upforming mechanism)
6. Supply voltage control
7. Operating temperature control for the NC control unit
8. Punch stripping control
9. Locking control of the auto-index system
10. Sheet distortion limit switch
2.5. Periodic inspection of safety devices
To ensure reliable and safe operation of the machine, periodic inspection of the machine's safety
devices must be performed. Carry out the inspections according to the following instructions.
WARNING
• TBy-passing a safety device is strictly forbidden.
• Repair any faults or defects detected during inspection imme-
diately, or contact Finn-Power service.
• The machine must not be used until all detected faults have
been repaired.
2.5.1. Safety light beams
Check the safety light beams once a day
Check the safety light beams (option) on the A and B sides as follows:
• Check that the safety light beam is mounted securely.
• Check that the safety light beam is undamaged.
• Check that the surfaces of the safety light beams are clean.
With the machine running, interrupt the light beam. When the light beam is interrupted, check that
1. the axis movements of the machine stop
2. blue indicator light lights up on the reset button of the A-side remote control panel
3. blue indicator light lights up on the B-side reset button
If the light beam is interrupted, the machine cannot be operated
in automatic mode.
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2.5.2. Emergency stop buttons and turret service door
21
1
1
Figure: Emergency stop buttons and turret service door
1. Emergency stop buttons (control desk, remote control panel, turret cover)
2. Turret service door
The delivery may also include other emergency stop buttons.
Check the emergency stop buttons once a month
Check that
• the button is easily accessible
• the button is clean and easy to see
• the body of the button is properly attached to its mounting tray
• the button part is not loosened or detached from its shank
• the button is not damaged by dents (e.g., cracked)
• there is no dirt between the moving parts of the button
• the button release is not over-sensitive
• the button locks reliably in the open position.
With the machine running, press down the emergency stop button.
Check that
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Este manual sirve para los siguientes modelos
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