Fimap ENJOY 360 Guía

ADJUSTMENTS AND

INSPECTIONS ENJOY 360

Doc. 10005053

Issued 12/2006

Rev. 00

Page 1 of 8

ADJUSTMENTS AND INSPECTIONS

READ THE OPERATING AND MAINTENANCE MANUAL

Testing the Electric System

1. Remove the battery connector.

2. Check that the battery connection cables are clean

and tight.

3. Check that the power cables are connected and

tight: batteries, connectors, remote control

switches (both in the electric system box and in the

suction head), motors etc.

4. Check the state of the thermal fuses:

Main 3,5 A

Suction 20 A

Brushes 25 A

Traction 60 A

5. Reconnect the battery connector.

6. Turn the key to turn the machine on.

7. Check signal lamps and switches:

Check that the key operates correctly;

Check that the hour meter operates correctly;

Check that the start control switch operates

correctly: forward and reverse;

Check that the battery monitoring LEDs operate

correctly;

Check that the horn operates correctly;

Check that the seat microswitch operates

correctly;

Check that the reverse buzzer operates correctly.

Attention : if you use

GEL BATTERIES, on the

internal side of the check

batteries remove the

jumper located under

the protection

ADJUSTMENTS AND

INSPECTIONS ENJOY 360

Doc. 10005053

Issued 12/2006

Rev. 00

Page 2 of 8

Adjusting the traction system

1. Loosen the lock nut and use the screw that is

indicated to restore correct drive belt tension so that

the spring, when compressed, is about 25-27 mm

long.

2. Adjust correct chain tension using the chain

stretcher:

Unscrew the lock nut;

tighten the M8 screw as necessary, making sure the

traction system does not crawl because this is too

tight;

repeat the operation on the other side, checking they

have the same tension;

tighten the lock nut.

Adjusting the traction levers

1. Remove the metal guard positioned on the footrest

platform.

2. Check if the spring which operates on the friction

discs has a compression of 25 mm. If necessary

unscrew the lock nuts M12 for adjustment of the

spring lengths, which make the operators action on

the levers more homogeneous and moderate (carry

out the adjustment also according to the wear of the

brake discs and the friction discs).

3. Check that the distance between the nut center

spring adjuster and the front part of the machine,

otherwise act on the two upper tie rods.

ADJUSTMENTS AND

INSPECTIONS ENJOY 360

Doc. 10005053

Issued 12/2006

Rev. 00

Page 3 of 8

4. Check that, when pushing the traction levers forward

at the end of the slot that they slide in, the

clutches are closed and remain 2-3mm between the

screw head and the washer before the machine starts

to move. Restore a proper position if this is not the

case.

5. Turn the machine on and check that the traction

system lever position and action are the same on the

left side as on the right.

6. Tighten the nuts.

Brake adjustment

1. Check that the traction wheels are locked when the

machine is in rest and when the traction levers are

lightly activated ( lower levers of gear control in

axis with upper levers of gear control that have to

go on the welded plaque and the pressed spring),

the wheels are free.

2. In case of regulation, act on brake levers adjuster,

checking that the distance between the levers handle

and the backrest is about 480 mm.

3. Pay attention that also the traction levers move

towards the operator during the regulation.

Warning : check the position of the traction levers and

the braking power at regular intervals and adjust as

necessary directly on the lock nuts indicated.

ADJUSTMENTS AND

INSPECTIONS ENJOY 360

Doc. 10005053

Issued 12/2006

Rev. 00

Page 4 of 8

Adjusting the Brush Base

1. Lower the brush base.

2. Loosen the two M8 nuts and slide the screws in the

slots so that the brush, when it starts to touch the

floor at the rear, is 4-5 mm higher at the front.

3. Tighten the nuts.

4. Use the specified M8 screws on both sides to adjust

brush height in the lifted position. Note that

tightening the screw increases the distance from the

floor.

5. These screws adjust planarity between brushes and

floor even when working on uneven ground.

6. In order to more easily remove the base (from the

left side of the machine and without brush) first

completely hook up the pedal excluding the gas

spring (you will have maximum pressure on the

floor, 45 Kg., as against the standard 30 Kg.

pressure when the spring is in action).

7. Adjust the bars of the upper microswitches, so

that the brush starts to move when one of the

traction levers is actuated (parallel connection).

ADJUSTMENTS AND

INSPECTIONS ENJOY 360

Doc. 10005053

Issued 12/2006

Rev. 00

Page 5 of 8

Testing the Plumbing System

1. Check that the solution filter is clean and in place.

2. Fill the solution tank with water and check for leaks

in the plumbing circuit

3. Check that hoses are sealed, that the solenoid

valve operates properly and that the water cock is

properly adjusted

4. Check that the solution, with the cock open, falls

continuously on the floor and that it falls uniformly

on the brush.

5. Fill the recovery tank and check for leaks.

6. Check the hose seal and the drain plug seal.

7. A connection fitting has been installed on the hose

that carries water to the base. This connection

fitting contains a choke with a hole that can be in

various diameters: Small (colored white, 2.5 mm

diameter); Medium (standard, colored green, 3 mm

diameter); Large (colored black, 3.5 mm diameter).

8. Adjust the bars of the two lower microswitches

that give consent to the solenoid valve so that, when

the traction levers are actuated, they open

simultaneously (they are connected in series) and

water comes out a short time before the machine

starts to move (approximately 4-5 mm before it

reaches the second screw).

ADJUSTMENTS AND

INSPECTIONS ENJOY 360

Doc. 10005053

Issued 12/2006

Rev. 00

Page 6 of 8

Testing Suction

1. Check that the filter and the two floating balls are

clean and in efficient working order.

2. Check vacuum seal of the head gaskets.

3. Check that the suction motor operates properly.

4. Check that suction hoses and the squeegee hose are

sealed and properly connected.

Adjusting the squeegee lift system

1. Lift the squeegee and check that the lower part of

the support is 115-120 mm above the floor in order

to simplify squeegee connection and release

procedures.

ADJUSTMENTS AND

INSPECTIONS ENJOY 360

Doc. 10005053

Issued 12/2006

Rev. 00

Page 7 of 8

2. If necessari, loose the lock nut of the ring rod to

increase or decrease the height of the squeegee.

Adjusting the Squeegee

1. Check the height of the central wheels and adjust

them as necessary using the M8 self-locking nut,

so that the rubber on the floor has a uniform

inclination on the sides and in the center. Unscrew

to lower the wheel support and screw tighten to lift

it.

2. Use the two knobs to adjust the inclination of the

squeegee:

Unscrew the lock nut;

Adjust each knob so that the rubber along its entire

length is not too crushed against the ground or too

lifted but has an approximate 30° inclination.

Tighten the lock nut.

3. Adjusting squeegee pressure: use the knob,

screwing it to increase pressure and unscrewing it to

decrease pressure.

ADJUSTMENTS AND

INSPECTIONS ENJOY 360

Doc. 10005053

Issued 12/2006

Rev. 00

Page 8 of 8

Brush Reduction Gear Oil

1. Scrubbing base reduction gear: check that the oil in

the reduction gear reaches the transparent oil level

plug (it must not pass this level). Use Shell Omala

460 (oil quantity 0.35 Kg.). Top up through the

upper plug.

Operational testing of the machine

1. Check the efficiency of the traction levers;

2. Check the efficiency of the base;

3. Check the efficiency of the brush motor;

4. Check the efficiency of the solenoid valve;

5. Check the efficiency of the squeegee;

6. Check the efficiency of the suction motor;

7. Check the efficiency of braking when released and emergency;

8. Check the state of the batteries, terminals and cables;

9. Check the efficiency of the horn and the reverse motion buzzer.

Operational tests of the machine

1. Fill the tanks with water and check for leaks.

2. Check the plumbing system for leaks and that water drops uniformly on the brush.

3. Adjust squeegee wheels and inclination and perform an operating test.

4. Adjust the inclination of the base and perform an operating test.

5. Check braking efficiency when released and during emergencies: brake at maximum speed and check

that the wheels lock simultaneously.

6. Check that the machine stops in 115-120 cm when the traction levers are released and it is

operating at maximum speed and with the tank full. If this is not the case then check

adjustment of the brake tie-rods and the traction levers.

7. Check that the seat microswitch operates properly.

8. Check forward, reverse, acceleration and braking operations..

Final Testing

Check all functions: washing, drying, forward gear, reverse motion and braking.

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