Filtertechnik SFC-3000-316-AIR Manual de usuario

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Tel: +44 (0)115 9003 600

Email: [email protected]

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

SFC-3000-316-AIR

User Manual

September 2019

V1.01

 
 
Table of Contents 
 
Specifications........................................................................................................................................... 1 
Typical Applications................................................................................................................................. 2 
Health, Safety & Environmental Considerations..................................................................................... 2 
Basic Description ..................................................................................................................................... 3 
Best Efficiency ......................................................................................................................................... 3 
Precautionary Measures ......................................................................................................................... 3 
Component Identification ....................................................................................................................... 4 
Flow Direction ......................................................................................................................................... 5 
Starting & Stopping ................................................................................................................................. 5 
Filtration.................................................................................................................................................. 6 
Differential Pressure Gauge ................................................................................................................ 6 
Pump Information ................................................................................................................................... 7 
Performance Curve.................................................................................................................................. 7 
Hoses & Lances........................................................................................................................................ 8 
Suction Strainer....................................................................................................................................... 8 
Troubleshooting ...................................................................................................................................... 9 
Spare Parts List...................................................................................................................................... 10 
Warranty Statement.............................................................................................................................. 10 
EC Declaration of Conformity................................................................................................................ 11 
Appendix A –Achieving ISO Cleanliness Codes...................................................................................... 12 
NAS Codes (NAS 1638) ...................................................................................................................... 13 
SAE Codes (SAE AS4059) ................................................................................................................... 13 
Conversion between Standards ........................................................................................................ 14 
Appendix B - Required Cleanliness Codes for Fluid Power Components.............................................. 15 
 
 
 

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Tel: +44 (0)115 9003 600

Email: [email protected]

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

Page 1 of 15

Specifications

Specification

Detail

Dimensions

(w)580 mm x (d)478 mm x (h)1044 mm (with lances (h)1150mm)

Weight

42.5 kg

Frame

316 stainless steel

Finish

N/A

Voltage

N/A

Frequency

N/A

Current

N/A

Power

N/A

Pump type

Air operated diaphragm pump

Flow rate (max)

50 L/min

Viscosity range

5 to 100 cSt

Duty Cycle

Continuous

Filtration

2 x 9” filter housings

Filter blocked indicator

Visual indicator gauge

Filter bypass

N/A

Connections

1" BSP male hydraulic

Suction hose

5m x 1" BSP female swivel hydraulic (with strainer)

Discharge hose

5m x 1" BSP female swivel hydraulic

Ambient temperature

-10°C to +60°C

Maximum humidity

90% relative humidity, non-condensing

Environment

N/A

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Tel: +44 (0)115 9003 600

Email: [email protected]

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

Page 2 of 15

Typical Applications

Typical applications for the filtration unit include:

•Filtering the fluid in a hydraulic reservoir periodically as a supplement to continuous filtration

by system filters.

•Cleaning up your hydraulic system before restarting the system following component failure.

•Providing clean fluid when re-filling and adding fluid to the system reservoir.

•Reclaiming contaminated fluid.

•Pre-filling and cleaning up hydraulic systems on new or re-built machinery and equipment.

•Off-line contamination of hydraulic systems.

•Emptying waste fluid quickly.

Health, Safety & Environmental Considerations

•This equipment should only be used for its intended purpose by competent and authorised

persons, inappropriate use could cause serious injury or death.

•Prolonged contact with oil can cause damage to the skin. Appropriate PPE (personal

protective equipment) should be worn when operating the unit e.g. protective gloves, safety

glasses, safety shoes etc. Always observe local health and safety requirements.

•The unit should only be used on a flat, even surface and be attended at all times.

•Do not operate switches with wet hands.

•The unit must always be disconnected from the air supply before carrying out any routine

maintenance or repairs.

•Air and fluid hoses should be checked for any signs of damage before starting the unit.

•Ensure a spill kit is available in case of any accidental spills.

•Used filters must be disposed of in accordance with local environmental requirements.

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Tel: +44 (0)115 9003 600

Email: [email protected]

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

Page 3 of 15

Basic Description

The SFC-3000 portable filtration unit is a compact, self-contained filtration system, equipped with

high efficiency, high capacity filter elements capable of removing particulate contaminants and/or

water quickly, conveniently and economically. It is designed for on-site preventative maintenance

and is fitted with two standpipes and hoses for efficient fluid transfer. The suction standpipe is fitted

with a strainer to trap any large contaminants and protect the pump.

Best Efficiency

When used for recirculation filtration (as opposed to transfer filtration) position the ends of both the

inlet and outlet standpipe as far apart as possible inside the reservoir in order to ensure proper

recirculation and cleaning.

Cycle the hydraulic system thoroughly in order to flush the contaminated fluid from the lines and

system components so that all the system fluid will be filtered through the unit.

Operate the filtration cart until the total volume of the system fluid passes through the filtration cart.

For recirculation filtration, cycle the reservoir fluid through the filter cart six to eight times to ensure

the total system fluid is filtered completely.

Precautionary Measures

•The filtration unit is designed for hydraulic and lubrication oils only.

•It is not to be used for highly volatile fluids, such as gasoline, paint thinners etc.

CAUTION - DO NOT USE THE UNIT WITH THE FOLLOWING FLUIDS:

Fluids not to be used

Related dangers

Gasoline

Fire / Explosion

Inflammable liquids with PM <55°C

Fire / Explosion

Water

Oxidation

Corrosive chemicals

Oxidation / Injury to persons

Solvents

Fire / Explosion / Damage to gaskets

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Tel: +44 (0)115 9003 600

Email: [email protected]

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

Page 4 of 15

Component Identification

Key:

1.) 1” Suction Lance (With Strainer)

6.) 1/4" Drain Valve

2.) 1” Discharge Lance

7.) Inlet Port (1” BSP)

3.) Differential Pressure Indicator

8.) Air Connection 8mm

4.) Outlet Port (1” BSP)

9.) Needle Valve for Air Flow Control

5.) 9” Filter Housing

10.) T70 Diaphragm Pump

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Tel: +44 (0)115 9003 600

Email: [email protected]

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

Page 5 of 15

Flow Direction

Starting & Stopping

With the need valve fully closed connect the unit to a suitable air supply via the 8mm tube fitting.

Connect the suction and delivery hoses to the system/lances.

Gradually open the needle valve to regulate air flow, where the pump will start to operate.

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Tel: +44 (0)115 9003 600

Email: [email protected]

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

Page 6 of 15

Filtration

The unit is equipped with two filter housings which can be fitted with a range of media for removing

particulate and water contamination. If using only particle filters, it’s best to stage the filtration, i.e. a

5µm first followed by a 3µm. If a water filter is being used alongside a particulate filter it’s best to fit

the particulate filter first to protect the water absorbing filter from blocking prematurely.

To change a filter element:

1) Make sure the air supply is disconnected from the unit.

2) Open the drain port and collect the oil/fuel into a suitable waste container.

3) Remove the v-band clamp and filter bowl, along with the old filter element.

4) Fit the new element to the filter head and replace the bowl and v-band clamp. The v-band

clamp should only need to be tightened by hand.

5) Close off the drain valve before running the system.

Differential Pressure Gauge

The unit comes with differential pressure gauges that gives an indication of the filter condition via a

green, yellow and red visual indication.

Colour

Pressure Range

Notes

Green

0-15 psid

Indicates a clean and healthy filter

Yellow

16-22 psid

Indicates the filter is starting to become blocked and requires

more frequent monitoring

Red

23-30psid

Indicates the filter is now fully blocked and requires changing

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Tel: +44 (0)115 9003 600

Email: [email protected]

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

Page 7 of 15

Pump Information

Specification

Detail

Max capacity

78 l/min

Volume per stroke

130 ml

Max discharge pressure

8 bar

Max air pressure

8 bar

Max suction lift (dry)

Max suction lift (wet)

Max size of solids

4mm

Performance Curve

The performance curves are based on water at 20°C. Other circumstances might change the

performance, such as a viscosity.

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Tel: +44 (0)115 9003 600

Email: [email protected]

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

Page 8 of 15

Hoses & Lances

The unit is supplied with two 1" lances,

a suction lance with strainer to protect

the pump and a discharge lance. Each

lance is 1000mm long.

When not in use it is advisable to plug

the hoses and cap off the lances to

prevent ingress of dust or other

contaminants.

Lances should be cleaned prior to

inserting in the tank/barrel being

cleaned.

Suction Strainer

The suction strainer will periodically need cleaning by unscrewing the cap, removing the mesh

strainer and cleaning this out with a fluid suited for the units intended purpose e.g. hydraulic oil.

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