Fike FlamQuench II DN200 Manual de usuario

8.8520.00.0

FlamQuench IIM

VENTING WITH FLAME AND PARTICLE RETENTION

INSTALLATION AND OPERATING INSTRUCTIONS

EXPLOSION PROTECTION SYSTEMS

Manual P/N: 8.8520.00.0 Table of Contents – Page: 1

Revision : A – October 15, 2001

TABLE OF CONTENTS

PAGE #

1. INTRODUCTION......................................................................................................................... 1

2. GENERAL INFORMATION......................................................................................................... 1

2.1 DESCRIPTION................................................................................................................... 1

2.2 SERVICE QUALIFICATIONS............................................................................................. 1

2.3 PERSONNEL SAFETY...................................................................................................... 1

2.4 FLAMQUENCH IISAFETY ................................................................................................. 1

2.5 FLAMQUENCH IIINSTALLATION PROCEDURE.............................................................. 1

2.6 FLAMQUENCH IIREMOVAL PROCEDURE...................................................................... 2

2.7 IDENTIFICATION OF FLAMQUENCH II............................................................................. 2

3. INSTALLATION.......................................................................................................................... 2

4. SUPPORT CONSIDERATIONS.................................................................................................. 2

5. REFURBISHMENT INSTRUCTIONS.......................................................................................... 3

5.1 FILTER HANDLING WARNING.......................................................................................... 3

5.2 FILTER REPLACEMENT................................................................................................... 3

5.2.1 REMOVE FILTER (REFER TO FIGURES 4 AND 5, PAGES 11 AND 12)........................ 3

5.2.2 INSTALLATION OF FILTER(S) (REFER TO FIGURE 6, PAGE 13) ............................. 3

5.3 REFURBISH KITS ............................................................................................................. 4

5.4 TOOLS NEEDED FOR REFURBISHMENT (NOT INCLUDED AS PART OF KIT) ............4

6. SCHEDULED MAINTENANCE ................................................................................................... 5

6.1 EVERY THREE (3) MONTHS ............................................................................................ 5

7. MAINTENANCE AFTER EACH FLAMQUENCH IIACTIVATION ............................................. 5

8. EXPLOSION VENT REQUIREMENTS ....................................................................................... 5

Manual P/N: 8.8520.00.0 Tables and Figures –Page: 1

Revision : A –October 15, 2001

TABLES AND FIGURES

PAGE #

Table 1 Refurbish Kits................................................................................................................... 4

Table 2 FlamQuench IIEnglish Specifications........................................................................... 6

Table 3 FlamQuench IIMetric Specifications............................................................................. 7

Figure 1 Installation Diagram......................................................................................................... 8

Figure 2 Installation Orientation..................................................................................................... 9

Figure 3 FlamQuench IISpecifications..................................................................................... 10

Figure 4 FlamQuench IIAssembly ............................................................................................ 11

Figure 5 FlamQuench IIAssembly ............................................................................................ 12

Figure 6 Filter Installation.............................................................................................................13

Manual P/N: 8.8520.00.0 Page: 1

Revision : A –October 15, 2001

1. INTRODUCTION

This document is intended to provide information to assist with the installation, use, maintenance and

replacement of the Fike FlamQuench IIM.

Fike Corporation has designed and manufactures the FlamQuench IIin two versions: an imperial size unit

specified according to NA standards, available in size 8”through 40”; and a metric version specified and built

for the CE market, available in size DN200 through DN1000.

2. GENERAL INFORMATION

2.1 DESCRIPTION

The Fike FlamQuench IIMis designed to allow for indoor explosion venting with flame arresting and

particulate retention. It consists of various layers of high temperature stainless steel that retain burned and

unburned dust and absorb heat produced during the explosion.

2.2 SERVICE QUALIFICATIONS

The information contained in this document is provided for reference purposes only. For further product

information or ordering replacement parts, please contact your local Fike Branch Office or Representative

(details of which can be found on the back page) or:

2.3 PERSONNEL SAFETY

WARNING: Mark a security distance of 8 feet (3 meters) around FlamQuench IIMStay out of this

area.

2.4 FlamQuench IISAFETY

WARNING: Any damage to the Filter may cause the FlamQuench IIMto malfunction, which may

result in a dust explosion in the surrounding area.

2.5 FlamQuench IIINSTALLATION PROCEDURE

WARNING: When installing do not damage filter. Any damage to filter may compromise the function

of the FlamQuench IIM.

Refer to Figure 1 (page 8) for assembly diagram.

Step 1: All system components shall be installed and the electrical and control systems thoroughly checked

by a qualified technician before proceeding with installation.

Step 2: Use provided lift ring(s) when installing FlamQuench IIM. The rings are located on the top and

bottom weldments. Do not attempt to lift FlamQuench IIMby any other method.

Step 3: Carefully clean gasket, explosion vent, and bolting pad surface (frame or flangering).

Step 4: Place gasket onto bolting pad

(AFM30/34 or similar is the recommended gasket material. Sealant

may be used, type may vary depending on process requirements)

. Be sure to line up holes.

Step 5: Place the explosion vent onto gasket with ID tag lettering facing up. Align holes.

Note: Explosion vent may be placed onto the FlamQuench IIMfirst. However you must wait until the

sealant has dried before continuing the installation. Follow the instructions on sealant for drying time.

WARNING: TAKE EXTREME CAUTION NOT TO DAMAGE EXPLOSION VENT WHEN INSTALLING

FlamQuench II. DAMAGE TO THE EXPLOSION VENT WILL CAUSE IT TO MALFUNCTION.

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Revision : A –October 15, 2001

Step 6: Carefully place FlamQuench IIMon top of explosion vent making sure holes are lined up before

placing all the weight on the explosion vent.

Step 7: Fasten the FlamQuench IIMto the bolting pad using either 18-8 or 304 stainless steel hardware.

Torque to 35-40 foot pounds (48-54 N-m).

Step 8: Connect Burst Indicator. (See Installation Instructions on connecting BI)

Note: Cables attached to lifting rings can be used to help support the FlamQuench IIM. Do not attempt to

support the FlamQuench IIMusing any other method other than the lift rings.

2.6 FlamQuench IIREMOVAL PROCEDURE

Caution: Before removing FlamQuench IIM, carefully check the surface temperature. Make sure it is

not too hot to handle.

Do not disassemble the FlamQuench IIMwhen mounted to a vessel.

Step 1: Shut down process if not already shut down.

Step 2: Remove hardware holding FlamQuench IIMto vessel.

Step 3: Use only the provided lift rings for lifting.

Step 4: Follow instructions in Section 5 (page 3) for refurbishment.

2.7 IDENTIFICATION OF FlamQuench II

For the purpose of identifying the FlamQuench IIMand ordering replacement parts and refurbishment kits the

FlamQuench IIMhas been permanently tagged. The FlamQuench IIMhas separate ID tags for each

component. See Figures 4 & 5 (pages 11 & 12) for ID tag locations. The ID tags contain the following

information: Size, Part Number and Lot Number. The explosion vent will be marked separately.

INSTALLATION

•Keep a minimum distance of 2 feet (0.7 meters) between the FlamQuench IIMand any equipment or

walls to allow for proper venting.

•FlamQuench IIMmay be installed anywhere between vertical and horizontal. See Figure 2 (page 9).

Fike Corporation shall evaluate any deviation from this orientation.

•The FlamQuench IIMrequires sufficient support based on the FlamQuench IIMweight and reaction

force created during activation. Refer to Table 2 (page 6) or Table 3 (Page 7) and Figure 3 (page 10) for

FlamQuench IIMphysical specifications.

4. SUPPORT CONSIDERATIONS

The FlamQuench IIMshould be supported to prevent damage to the vessel it is protecting. If the vessel is

sufficiently sturdy, the flange connection may be used to support the FlamQuench IIM. Weight and angle

must be considered when evaluating vessel strength for mounting. If the vessel wall is not sufficient to

support the FlamQuench IIM, additional reinforcement should be provided.

Where lighter weight vessels are used, the FlamQuench IIMshould be supported independently. This may

be accomplished by attaching cables to the lifting rings on the top and side of the FlamQuench IIMRefer to

Figure 2 (page 9).

Manual P/N: 8.8520.00.0 Page: 3

Revision : A –October 15, 2001

5. REFURBISHMENT INSTRUCTIONS

5.1 FILTER HANDLING WARNING

WARNING: To prevent possible injury (cuts & scrapes), wear leather gloves when handling the filters.

5.2 FILTER REPLACEMENT

5.2.1 REMOVE FILTER (Refer to Figures 4 and 5, pages 11 and 12)

Step 1: Follow removal procedures in Section 2.6.

Step 2: Remove nuts, bolts and washers and discard.

Step 3: Use supplied lift rings to remove Top Frame Weldment. Be sure to remove lower bands on larger

FlamQuench II.

Step 4: Remove Top and Side Filters and dispose of properly.

Step 5: Remove Fiber Frax rings and discard in a safe manner.

5.2.2 INSTALLATION OF FILTER(S) (Refer to Figure 6, page 13)

CAUTION: BEFORE INSTALLING NEW FILTER, THOUROUGLY INSPECT FRAME FOR STRESS

FRACTURES. IF FRACTURES ARE FOUND, REPLACE ENTIRE FRAME.

Step 1: Place Fiber Frax ring into Bottom Weldment. Be carefull not to tear ring.

Step 2: Carefully install Side Filter into Bottom Weldment, ID tag down. If Filter is damaged in any way, it

may compromise the function of the filter. For easier installation turn assembly upside down to

install filter. See Figure 6A (page 13). Be sure to note location of ID tag (Refer to Figure 4 or 5).

Step 3: Place Fiber Frax ring on top of Side Filter. See Figure 6B (page 13).

Step 4: FlamQuench II sizes 8”–20”(DN200 –DN500) skip to Step 9.

Step 5: FlamQuench II sizes 24”–40”(DN600 –DN1000) install Center Ring Support Weldment. (Refer to

Figure 5, page 12)

Step 6: Place Fiber Frax ring on top of Center Ring Support Weldment.

Step 7: Carefully install Side Filter into Center Ring Support Weldment

Step 8: Place Fiber Frax ring on top of Side Filter.

Step 9: Lay the Inner Top Filter on top of the Fiber Frax (ID tag up). Be sure to center this part on top of the

Filter. See Figure 6B (page 13). Be sure to note location of ID tag.

Step 10: Lay the Outer Top Filter on top of the Inner Top Filter (ID tag up). Be sure to center. See Figure 6B

(page 13). Be sure to note location of ID tag.

Step 11: Carefully lower Top Frame Weldment onto filter assembly. Align holes in top weldment with holes

in bottom weldment. In order to line-up holes the assembly needs to be compressed using 3 bar

clamps. Place the bar clamps equaly spaced around the diameter. Slowly tighten each bar clamp

until the holes line-up. See Figure 6C (page 13).

Step 12: Install new hardware provided. DO NOT USE OLD HARDWARE! Torque all hardware to 35 ft-lbs

(48 N-m).

Step 13: Refurbishment complete. Refer to Section 2.5 (page 1) for installation.

Page: 4 Manual P/N: 8.8520.00.0

Revision : A –October 15, 2001

5.3 REFURBISH KITS

Each Refurbish Kit contains the following components:

•Hardware (nuts, bolts, washers)

•Top Inner Filter

•Top Outer Filter

•Side Filter (s)

•Fiber Frax Rings

•FlamQuench IIMInstallation and Operation Manual (E06-045)

FlamQuench IIMSize Kit Part Number – English Kit Part Number – Metric

8” (DN200) E85-039-08 910020

12” (DN300) E85-039-12 910021

14” (DN350) E85-039-14 910022

16” (DN400) E85-039-16 910023

20” (DN500) E85-039-20 910024

24” (DN600) E85-039-24 910025

30” (DN750) E85-039-30 910026

DN800 Not Available 910027 *

36” (DN900) E85-039-36 910027 *

40” (DN1000) E85-039-40 910028

* Note: DN800 and DN900 FlamQuench IIboth use the same filter elements.

Table 1 Refurbish Kits

5.4 TOOLS NEEDED FOR REFURBISHMENT (NOT INCLUDED AS PART OF KIT)

•Torque wrench

•Bar clamps

Manual P/N: 8.8520.00.0 Page: 5

Revision : A –October 15, 2001

6. SCHEDULED MAINTENANCE

All system components should be thoroughly inspected by factory trained personnel. Following are specific

requirements. Additional maintenance may be required depending on process and environmental conditions.

6.1 EVERY THREE (3) MONTHS

•Visually inspect the system.

•Keep filter free of dust. Use soft brush or vacuum to remove dust from filter.

•Check for loose hardware.

•The explosion vent is maintenance free.

7. MAINTENANCE AFTER EACH FlamQuench IIACTIVATION

Replacement is required after every activation. This includes replacing filters and hardware (See Section 5,

page 3).

8. EXPLOSION VENT REQUIREMENTS

The following round Explosion Vents have been approved for use in conjunction with the FlamQuench IIM.

•CV

•CV-S

•CV-CF

•CV-H

Burst Indicators are required on all explosion vents when used with a FlamQuench IIM.

Page: 6 Manual P/N: 8.8520.00.0

Revision : A –October 15, 2001

Table 2 FlamQuench IIEnglish Specifications

(Refer to Figure 3)

FQ II

SIZE PODBCF

BOLT

QTY TORQUE

(FT-LBS.)

8”8 1/8 10 5/8 9 ½3/8 8 30

12”12 3/16 15 3/16 13 13/16 7/16 12 30

14”14 3/16 17 3/16 15 13/16 7/16 12 30

16”16 ¼19 ¼18 1/8 7/16 16 30

20”20 ¼23 ¼22 1/8 7/16 20 30

24”24 ¼27 ¼26 1/8 7/16 20 30

30”30 ¼34 ¼32 ½9/16 28 50

36”26 ¼40 ¼38 ½9/16 32 50

40”40 ¼44 ¼42 ½9/16 36 50

NOTE: Flange stud torque values are based on using 1/8" Garlock 3600 gasket material and lightly

oiled and freely running threads.

FQ II

SIZE LWA

LBS. GASKET

INSIDE DIA GASKET

OUTSIDE DIA

8”23 ½13 1 ¾44 8 1/8 10 5/8

12”26 ¼19 1 ¾80 12 3/16 15 3/16

14”31 ½22 ¼2 ½113 14 3/16 17 3/16

16”35 ½25 2 ½168 16 ¼19 ¼

20”37 ½28 ½2 ½199 20 ¼23 ¼

24”57 ¾32 ½2 ½402 24 ¼27 ¼

30”86 ¼38 ¾2 ½635 30 ¼34 ¼

36”88 ¼46 ¼2 ½804 26 ¼40 ¼

40”88 ¼49 ¾2 ½965 40 ¼44 ¼

NOTE: All specifications are subject to change and should be used for reference only.

Manual P/N: 8.8520.00.0 Page: 7

Revision : A –October 15, 2001

Table 3 FlamQuench IIMetric Specifications

(Refer to Figure 3)

FQ II

SIZE PODBCF

BOLT

QTY TORQUE

(N-m)

DN200 208 268 242 10 8 40

Dn300 310 390 355 12 12 33/80**

DN350 342 422 387 12 12 33/80**

DN400 393 483 443 12 16 33/80**

DN500 494 584 544 12 20 33/80**

DN600 596 686 646 12 20 33/80**

DN750 743 843 798 12 28 33/80**

DN800 799 899 854 12 28 33/80**

DN900 900 1000 935 12 32 33/80**

DN1000 1002 1102 1057 12 36 33/80**

NOTE: Flange stud torque values are based on using 1/8" Garlock 3600 gasket material and lightly

oiled and freely running threads.

** For burst pressures less or equal to 100 mbar at 22°C. Use 33 N-m, otherwise 80 N-m.

FQ II

SIZE LWA

KG. GASKET

INSIDE DIA GASKET

OUTSIDE DIA

DN200 597 330 44 20 208 268

Dn300 664 485 44 36 310 390

DN350 800 564 63 51 342 422

DN400 900 636 63 76 393 483

DN500 954 727 63 90 494 584

DN600 1465 828 63 182 596 686

DN750 2189 982 63 288 743 843

DN800 2238 1173 63 365 799 899

DN900 2238 1173 63 365 900 1000

DN1000 2242 1264 63 438 1002 1102

NOTE: All specifications are subject to change and should be used for reference only.

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