Ferrules Direct FD110K Manual de usuario

FD110K

Pneumatic Crimping Press

Operating Manual

FP100PNU6MM

FEATURES

PRODUCT

Steel Handle

Sturdy moveable metal handle for

easy transporation

Crimping Head

Interchangeable die slot compatible

with dies ranging from 26 to 01AWG

Crimping Guard

Plastic guard screwed into the

crimping head

Port A (Air)

6mm port connecting the FD110K to

the air source

Port B (Foot Pedal)

6mm port connecting the FD110K to

the foot pedal

FEATURES

PRODUCT

Ferrules Direct’s FD110K pneumatic press is a versatile, heavy duty machine capable

of crimping wire ferrules ranging from 24-01 AWG (0.25-50mm2), Insulated terminals

26-06 AWG (0.14-16mm2), as well as uninsulated terminals 22 to 08 (0.34 to 10.0mm2).

• Versatile: Die sets can be changed in seconds, A full selection of crimping die sets

(sold separately) complement the FD110K.

• Powerful: With 1.8 Tons of compression force, the FD110K can crimp all types

of terminals and connectors including: wire ferrules, open barrel terminals, ag

terminals, and quick disconnects.

• Heavy Duty: A Veritable work horse, the FD110K press is ideal for crimping large

quantities of terminals

• Light Weight: Weighing only 17.6 lbs. (7.98kg), the FD110K crimping press can easily

be transported from one location to another.

Model # ...................................................................................................................... FD110K

Output Force ............................................................................................................ 1.8 Tons

Recommended Air pressure ............................................................................... 80-100 psi

Max Air Pressure .......................................................................................................... 7 BAR

Crimping Range ......................................................................... Wire Ferrules: 24-01 AWG

(0.25-50.0mm2)

Insulated Terminals and Connectors: 26-06 AWG

(0.14-16.0mm2)

Non Insulated Terminals and Connectors: 22 to 08AWG

(0.34 to 10.0mm2)

Crimping Length ........................................................................................................... 8mm

(Crimp Twice for longer ferrules)

Dimensions ................................................................................................. 10.8 x 5.0 x 5.70”

(275 x 128 x 145mm)

Weight ........................................................................................................................ 17.6 lbs

(7.98kg)

Kit Includes .......................................................... Crimping Press, Foot Pedal, Air Tubing,

22-08AWG Die Set (Wire Ferrules)

WDC2408D FDT10011D

WDC0401D FDT10023D

FD2210TWD FDT10043D

WDC1004D FDT10014D

FD1025RVD FDT10024D

FD1006TWD FDT10044D

WDC1004-22D FDT10020D

FD3550RVD FDT10040D

FDT10010D FDT10050D

Wire Range: ............. 24-08AWG

Prole: ..................... Trapezoidal

Connector: ........ Single Ferrules

Wire Range: ............. 22-10AWG

Prole: ................................. Oval

Connector: ................. Insulated

Terminals

Wire Range: ............. 08-01AWG

Prole: ..................... Trapezoidal

Connector: ............. Single/Twin

Ferrules

Wire Range: ............. 22-10AWG

Prole: ................................. Oval

Connector: ............. Closed End

Butt Connector

Wire Range: ............. 22-10AWG

Prole: ..................... Trapezoidal

Connector: ........... Twin Ferrules

Wire Range: ............. 24-14AWG

Prole: .................... Open Barrel

Connector: ...................... Quick

Disconnects

Wire Range: ............. 12-04AWG

Prole: ..................... Trapezoidal

Connector: ............. Single/Twin

Ferrules

Wire Range: ............. 08-06AWG

Prole: ................................. Oval

Connector: ................. Insulated

Terminals

Wire Range: ............. 08-04AWG

Prole: ............................ Custom

Connector: ........ Single Ferrules

Wire Range: ............. 10-08AWG

Prole: ................................. Oval

Connector: ............. Closed End

Connectors

Wire Range: ............. 10-06AWG

Prole: ..................... Trapezoidal

Connector: ........... Twin Ferrules

Wire Range: ............. 24-10AWG

Prole: .................... Open Barrel

Connector: ...................... Quick

Disconnects

Wire Range: ............. 12-04AWG

Prole: ..................... Trapezoidal

Connector: Single/Twin Ferrules

Wire Range: ............. 22-08AWG

Prole: ................... Single Indent

Connector: ............ Uninsulated

Terminals

Wire Range: ............. 02-01AWG

Prole: ............................ Custom

Connector: ........ Single Ferrules

Wire Range: ............. 22-10AWG

Prole: .................... Open Barrel

Connector: ...................... Quick

Disconnects

Wire Range: ............. 26-10AWG

Prole: ..................... Trapezoidal

Connector: ................. Insulated

Terminals

Wire Range: ............. 22-14AWG

Prole: ............................. Indent

Connector: ......................... Flag

Terminals

DIES

OPTIONAL

FDT10051D FDT10060D

FDT10053D FDT1008131D

FDT10058D FDT1008161D

FDT10052D FDT1008111D

FDT10054D FDT1008141D

FD10019FLD FDT1008171D

FDT10052AD FDT1008121D

FDT10055D FDT1008151D

FD10020FLD FDT1008181D

Wire Range: ............. 14-10AWG

Prole: .............................. Indent

Connector: ......................... Flag

Terminals

Wire Range: ............. 22-10AWG

Prole: ............................. Square

Connector: ..................... Turned

Contacts

Wire Range: ............. 22-14AWG

Prole: ............................. Indent

Connector: ................ Insulated

Flat Terminals

Wire Range: ............. 8.1-2.6mm

Prole: .................... Hexangonal

Connector: ................... Coaxial

Connectors

Wire Range: ............. 18-14AWG

Prole: .....................Open Barrel

Connector: ...................... Quick

Disconnects

Wire Range: ........... 10.8-2.5mm

Prole: ...................... Hexagonal

Connector: ................... Coaxial

Connectors

Wire Range: ............. 22-14AWG

Prole: .............................. Indent

Connector: ........ Non Insulated

Flag Terminals

Wire Range: ............. 6.5-1.7mm

Prole: ...................... Hexagonal

Connector: ................... Coaxial

Connectors

Wire Range: ............. 22-18AWG

Prole: .................... Open Barrel

Connector: ...................... Quick

Disconnects

Wire Range: ................ 4.5-2mm

Prole: ...................... Hexagonal

Connector: ................... Coaxial

Connectors

Wire Range: .................. 08AWG

Prole: .............................. Indent

Connector: ........ Non Insulated

Flag Terminals

Wire Range: ............. 8.9-6.5mm

Prole: ...................... Hexagonal

Connector: ................... Coaxial

Connectors

Wire Range: ............. 12-10AWG

Prole: .............................. Indent

Connector: ........ Non Insulated

Flag Terminal

Wire Range: ................ 6.5-2mm

Prole: ...................... Hexagonal

Connector: ................... Coaxial

Connectors

Wire Range: ............. 18-14AWG

Prole: .................... Open Barrel

Connector: .......................Quick

Disconnects

Wire Range: ........... 10.8-2.5mm

Prole: ...................... Hexagonal

Connector: ................... Coaxial

Connectors

Wire Range: .................. 06AWG

Prole: .............................. Indent

Connector: ........ Non Insulated

Flag Terminals

Wire Range: .............. 11-5.4mm

Prole: ...................... Hexagonal

Connector: ................... Coaxial

Connectors

DIES

OPTIONAL

Ensure the FD110K is disconnected from the air

source and foot pedal

Remove bolts in the Crimping Head and place a

compatible die set

Replace bolts securing the compatible die set

Insert air tubing in Port A and B, connecting

the air source and foot pedal

The FD110K is now ready to use, while crimping keep your hands clear of the

crimping head to prevent personal injury

INSTALLATION

OPERATION &

• Use the FD110K for recommended

uses only, according to the

manufacturer’s instruction manual.

Improper applications can create

hazards.

• Refer to the manufacturer’s

instruction manual for specic

crimping information prior to using this

product.

• Maintain a clean and well-lit

workspace.

• Keep bystanders clear of your

workspace during assembly and

operation.

• Do not assemble or operate when

tired or when under the inuence of

drugs or medication.

• Do not operate the FD110K in

environments with high temperature

or humidity, recomended operating

conditions: 40-120°F.

• Always maintain proper footing and

balance, ensuring better control

during operation and assembly.

• During operation wear ANSI-

approved safety goggles and heavy-

duty work gloves.

• Keep hands and ngers away from

the crimping die set and moving parts

during operation. This tool creates

approximately 1.8 tons of crimping

force.

• NEVER attempt to crimp wires

connected to a live electrical circuit.

• Equipment Medium: compressed air

(after it has gone through a 40-micron

air lter).

• Lubricate moving parts every 10,000

crimping cycles, adding a few drops

of a normal lubricant used for this

purpose.

• Every few months, check that all bolts

and screws are properly tightened.

• When not in use unplug the air tubing,

block open ports with dust caps, and

turn off the air compressor.

• Store the FD110K in a dry, cool place

and cover it with a suitable blanket to

avoid dust and possible rust spot.

MAINTENANCE

SAFETY &

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HAVE ANY QUESTIONS?

[email protected]

(703) 421-2805

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