Ferroamp ESS Power Case Manual de usuario

Installation manual

ESS Power Case

Rev A01

Table of contents

ENGLISH ......................................................................................................................................................................................................................................... 1

1Introduction........................................................................................................................................................................................................................ 1

1.1 Included items .......................................................................................................................................................................... 1

1.2 Warnings and recommendations ........................................................................................................................................... 1

1.3 Explanation of safety notices ................................................................................................................................................. 1

1.4 Dimensions................................................................................................................................................................................ 1

1.5 Bottom connections................................................................................................................................................................. 2

1.6 Internal components & connections..................................................................................................................................... 2

2Installation.......................................................................................................................................................................................................................... 3

2.1 Placement.................................................................................................................................................................................. 3

2.1 ESS Battery connection ........................................................................................................................................................... 5

2.2 Connection of SSO:s (1-3)....................................................................................................................................................... 6

2.3 DC nanogrid connection .......................................................................................................................................................... 7

2.4 Connection overview ............................................................................................................................................................... 7

2.5 Install ESO Modules................................................................................................................................................................. 8

2.6 Assembly finish......................................................................................................................................................................... 9

3Commissioning –Start up ............................................................................................................................................................................................ 9

Revision history

Date

Revision

2022.05.02

A01 - First release

PN: PD10008, Rev: A01, Copyright Ferroamp Elektronik AB 2022. Document subject to change without prior notice.

Verify that you have the latest version of this manual on our website. www.ferroamp.com/downloads

ENGLISH

1Introduction

In this booklet you will find installation instructions for your ESS

Power Case. Please read the instructions carefully to ensure that

no unnecessary errors occur.

Depending on the power configuration of the ESS System you will

install the system with 1 or 2 ESO Modules (ordered separately).

1.1 Included items

The following articles are included upon delivery of a ESS Power

Case:

Article

Amount

ESS Power Case

Mounting rod ESO Module

Mounting Bracket ESO Module

Warning sticker (En/Swe)

1/1

Warranty leaflet

1.2 Warnings and recommendations

RECOMMENDATION! Read through the manual before installation.

RECOMMENDATION! Only use this product according to the

instructions supplied to avoid any danger.

WARNING! The electrical installations shall be conducted by

authorized personnel and in accordance with local and national

electrical standards and safety measures.

WARNING! You are not allowed to connect units to the DC nanogrid

when it is energized.

WARNING! Risk of electrical shock/arc if the product is not used

according to the instructions in the manual.

WARNING! Do not use the product if you suspect the product is

damaged. Let it be inspected by qualified personnel before use.

WARNING! Do not use the product if the housing has been

tampered with or not intact, for example during repair, do not

touch exposed parts.

NOTE! The warranty does not apply if the product has been

modified, tampered with, or not installed in accordance with this

manual.

1.3 Explanation of safety notices

1.4 Dimensions

All dimensions are in mm if nothing else is specified.

The flash symbol in an equilateral triangle warns

of dangerous voltage.

The exclamation mark in an equilateral triangle is

intended to warn the user that negligence of this

information can be life threatening!

The exclamation mark in a circle is intended to

inform the user that neglect of this information

may be associated with bodily injury and / or

damage to the product.

1.5 Bottom connections

1. External ground connection (PE)

2. RJ45 cable grommet (CAN)

3. Cable gland M32 (Ø 13-21mm)

4. Multi grommet (2 x Ø 4-8mm, 2 x Ø 9-12mm)

5. Multi grommet (2 x Ø 4-8mm, 2 x Ø 9-12mm)

1.6 Internal components & connections

2Installation

The installation section will take you step by step through the

process of installing a ESS Power Case.

NOTE! Ferroamp does not take responsibility for damages on the

product caused by incorrect or careless installation.

NOTE! We recommend that you use end terminals for all

connection points that have multi-threaded conductors.

2.1 Placement

NOTE! Ferroamp does not take responsibility for installations

where the following stated criteria are not met.

NOTE! Make sure that the ESS Power Case and the ESS Battery are

positioned close enough for the premade battery cables to reach.

Make sure that the chosen location for installation is in line with

the following criteria:

•Indoor environment protected from rain and direct

sunlight.

•Ambient temperatures must not fall below 0 °C and

not exceed 45 °C.

•The environment must be non-condensing, relative

humidity below 95%.

•Have free space around the ESS Power Case

according to the following figures:

•Do not work alone. In an emergency, someone

else's presence may be necessary!

•The electrical installation must comply with

national / local laws and regulations,

appropriate standards and applicable

requirements from recognized organizations.

•

The electrical installation must be carried out

by a qualified installer and in accordance with

the applicable electrical standard.

•

Ensure that the location of the ESS Power

Case never is an obstacle to an emergency

evacuation path. In accordance with national

and local laws.

1. To remove the front cover by first unscrew the two side

thumbscrews (1 & 2), slide the front up (3) and lift it off (4).

Finish with unscrewing the PE-cable from the baseplate (5).

2. To access the distribution panel, unscrew the two slotted

screws in the bottom front (2) and the top (3) then lift of the

poke protection:

3. Mount the base plate on the wall, see dimensions for position

of mounting holes (mm):

2.1 ESS Battery connection

1. Cut of the ring terminals from the premade battery cables

included with the ESS Battery Controller.

2. Poke holes in the multi grommets and feed Bat+, Bat- and PE

cables through the smaller grommets.

3. Attach isolated ferrules and connect to the cables to the

following terminals:

4. Make sure that all terminals are tightened to 2.5 Nm, use a

torque wrench.

5. Remove the cable grommet for the RJ45 cable, poke a hole,

cut it open along one side and attach it around the

communication cable.

6. Connect the communication cable from the ESS Battery to

the outer port, “CAN 2”:

7. The ESS Battery is now connected!

2.2 Connection of SSO:s (1-3)

If you do not have any SSOs you can skip this section.

NOTE! To calculate correct cable dimensions you can use

Ferroamp’s online cable calculator, available at

www.ferroamp.com under the support section.

1. Feed the SSO cable through one of the larger grommets:

2. Feed through ~40 cm of cable for and peel of ~35 cm of

isolation.

3. Connect to the following terminals:

4. Make sure that all terminals are tightened to 2.5 Nm, use a

torque wrench.

5. If you have 2 or 3 SSOs just repeat the steps above for each

SSO.

2.3 DC nanogrid connection

NOTE! To calculate correct cable dimensions you can use

Ferroamp’s online cable calculator, available at

www.ferroamp.com under the support section.

1. Depending on the cable diameter used for the DC link, feed

the cable through the M32 cable gland or one of the larger

grommets.

2. Peel of the cable isolation according to instruction in section

2.2.

3. Connect the DC nanogrid cable (L+, L- & PE) to the following

terminals.

4. Make sure that all terminals are tightened to 2.5 Nm, use a

torque wrench.

2.4 Connection overview

1. Verify the correct polarity of all connected cables.

2. Control that all terminals are fastened with 2.5 Nm.

3. The key holes seen in the image below can be used to secure

the cables with extra cable ties if needed.

•Make sure that the DC nanogrid is connected

to correct terminals.

2.5 Install ESO Modules

The ESS Power Case can be configured with either 1 or 2 ESO

Modules depending on the power configuration of the ESS

System.

1. Unpack the ESO Module and remove the pre-installed

connector (if it has one), the back connector will not be needed

for the installation. To remove the connector unscrew the two

screws then pull off the connector.

2. Align the ESO module against the back plate. Look from the

side to ensure that the connectors are aligned.

3. When alignment of the connector is good gently lower the

ESO module in place, one module at the time:

a. 1 x ESO Module:

b. 2 x ESO Module

4. Secure the ESO Modules with the mounting bracket as seen in

the images above.

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