FERRI T380D Series Manual de usuario

T380D-T430D

ENGLISH

EN-GB

HYDRAULIC FLAIL HEDGE MOWER ARM

Translation of Original Instructions Rev. 1.0

UM0100 - 06/03/2015

USE AND MAINTENANCE MANUAL

Model Serial number

T380D right 01

T430D right 01

T380D left 01

T430D left 01

Rev. 1.0 T380D-T430D

TABLE OF CONTENTS

INDICE

1 GENERAL INFORMATION 13

1.1 Purpose and contents of the manual 13

1.1.1 Who should read this manual................................................................................................................................13

1.1.2 Updates to the manual..........................................................................................................................................13

1.1.3 Conservation.........................................................................................................................................................13

1.1.4 Copyrights.............................................................................................................................................................13

1.2 Spare parts 14

1.3 Machine versions 15

2 SAFETY RULES 16

2.1 General safety rules 16

2.2 Safetyrulesconcerningroadtrafc 20

2.3 Safety rules during use 21

2.3.1 Responsibility of the operator or the owner...........................................................................................................22

2.4 Safety rules concerning the hydraulic system 23

2.5 Fire-prevention methods 24

2.6 Overhead hazards 25

2.7 Protection and equipment for the operator 26

2.7.1 Maintenance: safety rules.....................................................................................................................................27

2.8 Working range of the machine 28

2.9 Safety decals 29

2.9.1 Replacing safety decals........................................................................................................................................33

3 TECHNICAL CHARACTERISTICS 34

3.1 General description of the machine 34

3.1.1 Proper and improper use of the machine..............................................................................................................34

3.2 Machineidentication 35

3.3 Description of the parts 36

3.4 Technicalspecications 37

3.5 Noise level 38

3.6 Radius of work 39

3.7 End tools 41

3.7.1 Flail heads.............................................................................................................................................................41

3.7.2 Cutter bar..............................................................................................................................................................42

3.8 Optional equipment 43

3.8.1 Flails......................................................................................................................................................................43

4 INSTALLATION AND HANDLING 44

4.1 Lifting 44

4.2 Tractor hitch 45

4.2.1 Position of the centre of gravity.............................................................................................................................47

4.2.2 Attaching Without a Quick Hitch............................................................................................................................48

4.2.3 Attaching Without a Quick Hitch............................................................................................................................49

4.2.4 DELTA coupling ....................................................................................................................................................50

4.3 Fitting the PTO shaft 52

4.4 Tractor stability 55

4.5 Electrical connections 56

4.6 Assembling the end tool 59

4.6.1 Connectingtheailhead.......................................................................................................................................60

4.6.2 Disconnectingtheailhead ..................................................................................................................................61

4.6.3 Cutter bar connection............................................................................................................................................62

4.7 Detachment from the tractor 63

4.7.1 Detachment with head resting on the ground (TSA530-550-610) ........................................................................63

4T380D-T430D Rev. 1.0

TABLE OF CONTENTS

INDICE

5 ADJUSTMENTS 64

5.1 Working speed adjustment 64

6 USE AND OPERATING RULES 66

6.1 Controls 66

6.1.1 Cable controls (CLASSIC) ....................................................................................................................................67

6.1.2 Electronic controls (ELECTRA version)................................................................................................................69

6.1.3 Controls (FULL ELECTRA version).......................................................................................................................71

6.2 Starting up 73

6.2.1 Preliminary checks................................................................................................................................................73

6.2.2 Starting up the machine........................................................................................................................................74

6.2.3 Startingtheailhead ...........................................................................................................................................75

6.2.4 Starting the cutter bar ..........................................................................................................................................76

6.2.5 Startinguptheailhead(FULLELECTRAversion) .............................................................................................77

6.2.6 Starting up the cutter bars (FULL ELECTRA version)...........................................................................................77

6.3 Working mode 78

6.3.1 Rotational direction of the rotor.............................................................................................................................79

6.3.2 Rotor's direction of rotation (FULL ELECTRA version).........................................................................................80

6.3.3 Arm safety.............................................................................................................................................................81

6.3.4 Work with arm close to a vertical position.............................................................................................................82

6.4 Stopping 85

6.5 Stopping (FULL ELECTRA version) 86

6.6 Transport position 87

7 ROUTINE MAINTENANCE 89

7.1 General information 89

7.2 Checklist 90

7.2.1 Every 8 working hours or daily..............................................................................................................................90

7.2.2 Every 50 working hours or every month................................................................................................................91

7.2.3 Every 200 working hours.......................................................................................................................................92

7.2.4 Every 500 working hours or every month..............................................................................................................93

7.3 Oil table 94

7.4 Greasing 95

7.5 Changing the gearbox oil 96

7.6 Replacingtheoilandthelters 99

7.6.1 Replacingoilltercartridge.................................................................................................................................100

7.7 CleaningtheHeatExchanger 101

7.8 Electricalsystem 102

7.9 Electricsystemdiagnostics 103

7.9.1 Procedure for movement operation in case of electrical failure..........................................................................105

7.10 Instructionsforpreloadingthehydropneumaticaccumulators 107

7.11 Fasteningthehydraulichosecouplings 108

7.12 Bolttightening 110

7.13 Parking or storage 112

8 EXTRAORDINARY MAINTENANCE 113

8.1 Pipe replacement 114

8.1.1 Replacing the pipes in the hydraulic stopping devices .......................................................................................115

8.2 Pin replacement 116

9 TROUBLE SHOOTING CHART 117

9.1 Trouble shooting chart 117

9.1.1 General ...............................................................................................................................................................117

10 SCRAPPING AND DISPOSAL 123

Rev. 1.0 T380D-T430D

TABLE OF CONTENTS

INDICE

11 WARRANTY 125

11.1 Voiding of the Warranty 125

12 OPTIONAL UNITS 126

12.1 Air-oil heat exchanger 127

12.1.1 Assembly instructions .........................................................................................................................................128

12.2 Boom hydro-pneumatic suspension 132

12.2.1 Assembly instructions .........................................................................................................................................133

12.3 1st boom dual effect kit 135

12.3.1 Assembly instructions .........................................................................................................................................135

6T380D-T430D Rev. 1.0

TABLE OF CONTENTS

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INDICE

Rev. 1.0 T380D-T430D

DECLARATION OF CONFORMITY

Dichiarazione di conformità

DECLARATION OF CONFORMITY

TheCE Declaration of Conformity, providedtogether withthemachine,is the documentwithwhichthe Manufacturer

certies, under its own responsibility, that it has complied with observance of the European Directives, the Standards

and Technical Specications necessary (specied in said Declaration) in order for the machine to conform to the basic

requirements for sale and use in the European Union.

The Declaration of conformity must be considered as an integral part of the machine and must always accompany

the machine until it is scrapped.

If this document is not delivered together with the machine or gets lost, please request a copy from the

Manufacturer.

N°

CE Declaration of Conformity

According to 2006/42/CE Directive

(that abrogate 98/37/CE Directive)

The undersigned FERRI s.r.l. state on its own responsibility that the machine

description of machine code series (flail head/series) serial no.

complies with the Essential Safety and Health Protection Requirements of the 2006/42/CE Directive and to

the electromagnetic compatibility for models equipped with electro/electronic devices according the

2004/108/CE Directive.

To answer to Conformity, according to the above mentioned Directives, following rules have been

considerated:

As well as the technical detailed list:

(Name and qualification of the delegate of the manufacturer)

Signature of the delegate

Tamara,

Person authorised to form the Technical file

Dr. Sandro Ferri

(Place and date)

FERRI s.r.l. – Via Govoni, 30 – 44034 Tamara (Ferrara) – Italia - Tel. +39.0532.866 866 - Fax +39.0532.866 851

(to cut along the outlined line)

To fill out by the Distributor with user’s details

Date

ata

WARRANTY COUPON

Surname Name

Series

Date

Company Ragione Sociale User Signature

Address

City or Town State/Prov

Postal

Code

Machine Model

Serial N°

Telefono Fax

Serial N° Series

Distributor stamp and signature

Machine Model

Taken note of the Use and Maintenance Book and

of the use’s rules (Safety Rules included)

Distributor Stamp

User Signature (legible)

FAC-SIMILE

The bottom part of the Declaration of Conformity contains the Warranty Coupon which must be completed in full and

returned to the Manufacturer in order for the rights under the warranty to be valid (see Chapter 11).

8T380D-T430D Rev. 1.0

DECLARATION OF CONFORMITY

Norme DECESPUGLIATRICI

The machine described in this manual complies with:

European Directives

2004/108/EC Electromagnetic compatibility of machines with internal electrical power supply

2006/42/EC Machinery directive

Harmonised standards

UNI EN ISO 13857 2008 Safety of machinery – Safety distances to prevent hazard zones being reached by upper and

lower limbs

UNI EN 13524 2014 Highway Maintenance Machines - Safety Requirements

UNI EN ISO 4254-1 2010 Agricultural machinery - Safety - Part 1: General requirements

UNI EN ISO 12100 2010 Safety of machinery - General principles for design – Risk assessment and risk reduction

Technical Specifications

UNI EN ISO 3767-2 1998 Tractors, machinery for agriculture and forestry, powered lawn and garden

equipment – Symbols for operator controls and other displays - Part 2: Symbols for agricultural

tractors and machinery

ISO 11684 1995 Tractors, machinery for agriculture and forestry, powered lawn and garden

equipment – Safety signs and hazard pictorials – General principles

IEC EN 60204-1 2006 Safety of machinery. Electrical equipment of machines.

9T380D-T430D Rev. 1.0

DECLARATION OF CONFORMITY

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Norme DECESPUGLIATRICI

10 T380D-T430D Rev. 1.0

PREFACE

Prefazione

PRELIMINARY DECLARATION

SAFETY RULES

The safety instructions provided in this manual are preceded by a hazard symbol and a caution (CAUTION, WARNING

and DANGER).

Theseprecautionsareintendedto protect personalsafetyand the safety of thoseworkingand/orpresentin the danger

zone of the machine.

Carefully read all the instructions provided in this manual.

THE WORD “CAUTION” REFERS TO SAFE CONDUCT PRACTICES BOTH IN OPERATING

AND MAINTENANCE TO BE IMPLEMENTED FOR ALL PERSONS PRESENT IN THE

DANGER ZONE OF THE MACHINE IN ORDER TO PREVENT ACCIDENTS.

CAUTION

THEWORD“WARNING”DENOTESAPOTENTIALORHIDDENDANGERTHATCANCAUSE

ACCIDENTS OR DEATH.

IT IS USED TO ENCOURAGE OPERATORS AND THE OTHER PERSONS TO USE

APPROPRIATE MEANS IN ORDER TO AVOID POSSIBLE ACCIDENTS.

WARNING

THE WORD “DANGER” DENOTES A NON-PERMITTED PRACTICE THAT CAN CAUSE

ACCIDENTS OR DEATH.

DANGER

FAILURE TO OBSERVE THE INSTRUCTIONS, ESPECIALLY THOSE PRECEDED BY CAUTION, WARNING

AND DANGER PRECAUTIONS, CAN CAUSE SERIOUS ACCIDENTS OR DEATH.

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