Fast BW750 Manual de usuario

BW500 and BW750 Trailer Sprayer

OPERATION MANUAL

Fast Manufacturing, Inc.

54859 County Road 44

Mountain Lake, MN 56159

General Information

All rights, especially copying and distribution rights are reserved. No part of this publication may be reproduced in any

form or by any means, electronic or mechanical, including photocopying, without express written permission from Fast

Manufacturing, Inc.

Parts information in this manual represents components installed when product was manufactured based upon the best

available information. Modications made subsequent to initial delivery are not included. Always verify the parts and color

required with Fast Manufacturing, Inc at 1-800-772-9279.

If you have any questions, please contact your dealer or our Parts and Service Department.

Limited Warranty

Fast Manufacturng Inc. warrants to the buyer that the new machinery is free from defects in material and workmanship.

This warranty is only effective as to any new machinery which has not been altered, changed, repaired or treated since its

delivery to the buyer, other than by Fast Manufacturng Inc. or its authorized dealers or employees, and does not apply to

accessories, attachments, tools or parts, sold or operated with the new machinery, if they have not been manufactured by

Fast Manufacturng Inc.

Fast Manufacturng Inc. shall only be liable for defects in the materials or workmanship attributable to faulty material or bad

workmanship that can be proved by the buyer, and specically excludes liability for repairs arising as a result of normal

wear and tear of the new machinery or in any other manner whatsoever, and without limiting the generality of the foregoing,

excludes application or installation of parts not completed in accordance with Fast Manufacturng Inc. operator’s manual,

specications, or printed instructions.

Written notice shall be given by registered mail, to Fast Manufacturng Inc. within seven (7) days after the defect shall have

become apparent or the repairs shall have become necessary, addressed as follows:

FAST MANUFACTURING INC.

54859 County Road 44,

Mountain Lake, MN 56159.

This warranty shall expire one (1) year after the date of delivery of the new machinery.

If these conditions are fullled, FAST shall at its own cost and at its own option either repair or replace any defective parts

provided that the buyer shall be responsible for all expenses incurred as a result of repairs, labor, parts, transportation or

any other work, unless FAST has authorized such expenses in advance.

The warranty shall not extend to any repairs, changes, alterations, or replacements made to the new equipment other than

by FAST or its authorized dealers or employees.

This warranty extends only to the original owner of the new equipment.

Rubber parts (including tires, hoses, grommets) are not warranted.

This warranty is limited to the terms stated herein and is in lieu of any other warranties whether express or implied, and

without limiting the generality of the foregoing, excluded all warranties, express or implied or conditions whether statutory

or otherwise as to quality and tness for any purpose of the new equipment. FAST disclaims all liability for incidental or

consequential damages.

This Sprayer is subject to design changes and FAST MANUFACTURING INC. shall not be required to retrot or exchange

items on previously sold units except at its own option.

Fast Manufacturng Inc.

Warranty void if not registered.

FAST MANUFACTURING

WARRANTY REGISTRATION

Warranty Registration Form & Inspection Report

Warranty Registration

This form must be lled out by the dealer and signed by both the dealer and the customer at the time of delivery.

Customer’s Name ________________________________________________________________________________

Address ________________________________________________________________________________________

City, State, Code _________________________________________________________________________________

Phone Number __________________________________________________________________________________

Dealer Name ____________________________________________________________________________________

Address ________________________________________________________________________________________

City, State, Code _________________________________________________________________________________

Model__________________________________________________________________________________________

Serial Number ___________________________________________________________________________________

Delivery Date____________________________________________________________________________________

DEALER INSPECTION REPORT SAFETY

____All Fasteners Tight ____ Safety Chain Installed

____Wheel Bolts Torqued ____ All Guards Installed

____Hydraulic Hoses and Fittings Free and Tight ____ All Safety Signs Installed

____Fertilizer Hoses and Fittings Free and Tight ____ Reectors, SMV and Lights Clean

____Wheel Drive Turns Freely ____ Review Operating and

____Lubricate Machine Safety Instructions

____Check Tire Pressure

____Frame and Wings Level

____Monitors and Controllers Function

____Wiring Harness Connected

I have thoroughly instructed the buyer on the above described equipment which review included the Operator’s Manual

content, equipment care, adjustments, safe operation and applicable warranty policy.

Date_____________________ Dealer’s Rep. Signature___________________________________________________

The above equipment and Operator’s Manual have been received by me and I have been thoroughly instructed as to care,

adjustments, safe operation and applicable warranty policy.

Date_____________________ Owner’s Signature________________________________________________________

White - Fast Manufacturing

Yellow - Dealer

Pink - Customer

Contents

General Information...................................................................................................................... 2

Fast Manufacturing Warranty Registration Form ...................................................................... 4

Serial Number Location.............................................................................................................. 10

1 Introduction................................................................................................................................... 10

2 Safety............................................................................................................................................. 11

2.1 Safety Alert Symbol And Signal Words ............................................................................. 11

2.2 General Safety...................................................................................................................... 12

2.3 Operating Safety ................................................................................................................. 12

2.4 Maintenance Safety.............................................................................................................. 13

2.4.1 Power Source Shutdown Procedure...........................................................................13

2.5 Implement Safety ................................................................................................................. 13

2.6 Chemical Safety .................................................................................................................. 14

2.7 Hydraulic Safety................................................................................................................... 14

2.8 Transport Safety.................................................................................................................. 14

2.9 Storage Safety...................................................................................................................... 15

2.10 Tire Safety........................................................................................................................... 15

2.11 Safety Signs........................................................................................................................ 15

2.12 Sign-Off Form..................................................................................................................... 16

2.13 Safety Sign Locations........................................................................................................ 17

2.14 Reective Decal Locations................................................................................................ 22

3 Delivery.......................................................................................................................................... 23

3.1 Pre-Delivery Check List ...................................................................................................... 23

3.2 Delivery Check List ............................................................................................................. 23

4 Sprayer Setup And Assembly ..................................................................................................... 24

4.1 Wheel Spacing...................................................................................................................... 24

4.2 Implement Driveline (PTO Drive Pumps Only) .................................................................. 24

5 Hitching Sprayer To Tractor ........................................................................................................ 25

5.1 Hitching.................................................................................................................................. 25

5.2 Hydraulic Drive Sprayer Pump Hose Hook Up (Optional)................................................ 27

5.3 Control Box Installation....................................................................................................... 27

5.3.1 Electrical Connections To Tractor................................................................................27

5.4 Electric Sprayer Controls.................................................................................................... 27

5.5 Hydraulic Hose Connections - Boom Control................................................................... 28

5.5.1 EF & EFT Boom Hydraulic Hose Connections............................................................28

5.5.2 EFT Boom Electrical Connections...............................................................................28

5.5.3 HC Boom Hydraulic Hose And Electrical Connections..............................................28

5.5.4 HC Boom Electrical Connections.................................................................................29

5.6 Sprayer Accessories............................................................................................................ 29

6 Unhitching Sprayer From Tractor ............................................................................................... 30

6.1 Unhitching ............................................................................................................................ 30

7 Transporting Sprayer ................................................................................................................... 31

7.1 Transport Lighting .............................................................................................................. 31

7.2 SMV Emblem and Reectors ............................................................................................. 31

7.3 Safety Chain ........................................................................................................................ 31

8 Sprayer Accessories .................................................................................................................... 32

8.1 Foam Marker Switch Box ..................................................................................................... 32

8.2 Fence Line Kit (Right Side, Left Side Or Both)................................................................... 32

8.3 In-Cab Electric 50 Gallon Rinse System ............................................................................. 32

9 Operation....................................................................................................................................... 33

9.1 New Operator Or Owner ...................................................................................................... 33

9.2 Break-In................................................................................................................................. 33

9.3 Pre-Operation Checklist ...................................................................................................... 34

9.4 Measuring Travel Speed ...................................................................................................... 34

9.4.1 Spraying Solutions Other Than Water.........................................................................34

9.5 Tip Selection......................................................................................................................... 35

9.6 Spray Tip Wear ..................................................................................................................... 36

9.7 Air Induction Spray Tips (Greenleaf Turbo Drop Nozzles) ............................................... 37

9.7.1 15 Inch Nozzle Spacing.................................................................................................37

9.7.2 20 Inch Nozzle Spacing.................................................................................................40

9.8 Teejet Air Induction Spray Tips........................................................................................... 43

9.8.1 20 Inch Spacing..............................................................................................................43

9.9 Teejet Application Rates In Gallons Per Acre.................................................................... 44

9.9.1 15 Inch Tip Spacing.......................................................................................................44

9.9.2 20 Inch Tip Spacing........................................................................................................46

9.10 Teejet Floodjet Wide Angle Flat Spray Tips..................................................................... 49

9.10.1 40 Inch Spacing............................................................................................................49

9.11 Equipment Matching .......................................................................................................... 50

9.12 Sprayer Controls................................................................................................................. 50

9.13 Standard Primary Filter ..................................................................................................... 52

9.14 In Line Filter Kit.................................................................................................................. 52

9.15 Self Cleaning Filter (Optional)........................................................................................... 52

9.16 Filling The Product Tank ................................................................................................... 53

9.16.1 Fill Through Top Lid (Standard Conguration)........................................................53

9.16.2 Filling With Transfer Pump.........................................................................................53

9.16.3 Filling With Sprayer Pump..........................................................................................53

9.17 Priming The Sprayer.......................................................................................................... 54

9.17.1 Priming The Sprayer Equipped With A Raven Rate Controller................................55

9.18 Calibrating The Sprayer..................................................................................................... 55

9.18.1 Teejet Electric Control System ..................................................................................55

9.18.2 Raven Rate Control System (Optional)......................................................................55

9.19 Tank Tie Down Straps........................................................................................................ 56

9.20 Chemical Inductor (Optional)............................................................................................ 58

9.21 Hand Rinse Gun For Chemical Inductor (Optional)........................................................ 59

9.21.1 Standard System..........................................................................................................59

9.21.2 Optional Electric System.............................................................................................60

9.22 Personal Fresh Water Tank ............................................................................................... 60

9.23 External Sight Gauge......................................................................................................... 61

9.24 Rinse Tank Flush System (Optional)................................................................................ 61

9.25 Manual Control System ..................................................................................................... 61

9.25.1 Filling The Rinse Tank.................................................................................................61

9.25.2 Fill Through Top Lid....................................................................................................61

9.25.3 Filling With Transfer Pump.........................................................................................61

9.25.4 Filling With Sprayer Pump..........................................................................................62

9.26 Electric Control System..................................................................................................... 63

9.26.1 Filling The Rinse Tank.................................................................................................63

9.26.2 Fill Through Top Lid.....................................................................................................63

9.26.3 Filling With Transfer Pump..........................................................................................63

9.26.4 Filling With Sprayer Pump...........................................................................................63

9.27 Cleaning The Sprayer ........................................................................................................ 64

9.28 Manual Control Rinse System .......................................................................................... 64

9.28.1 Short Term Shutdown..................................................................................................64

9.28.2 Long Term Shutdown..................................................................................................64

9.29 Electric Control Rinse System.......................................................................................... 65

9.29.1 Short Term Shutdown.................................................................................................65

9.29.2 Long Term Shutdown..................................................................................................65

9.29.3 Cleaning Your Sprayer Manually................................................................................66

9.30 Hydraulic Boom Operation................................................................................................ 66

9.30.1 EF & EFT Boom............................................................................................................66

9.30.2 EFT Boom.....................................................................................................................67

9.30.3 HC Boom.......................................................................................................................67

10 Service And Maintenance.. ........................................................................................................ 68

10.1 Service ................................................................................................................................ 68

10.1.1 Fluids And Lubricants................................................................................................68

10.1.2 Daily Lubrication Interval...........................................................................................68

10.1.3 Weekly Lubrication Interval.......................................................................................68

10.1.4 200 Hour Lubrication Interval.....................................................................................71

10.2 Maintenance ....................................................................................................................... 71

10.2.1 General.........................................................................................................................71

10.2.2 Fasteners.....................................................................................................................71

10.2.3 Tire Pressure...............................................................................................................71

10.2.4 Filters...........................................................................................................................71

10.2.5 Sprayer Tips.................................................................................................................71

10.3 Storing And Winterizing .................................................................................................... 71

10.3.1 Chemical Inductor.......................................................................................................72

10.3.2 Foam Marker................................................................................................................72

10.3.3 Cleaning The Outside Of The Sprayer.......................................................................72

10.4 Boom Adjustments ............................................................................................................ 72

10.4.1 HC Boom Only.............................................................................................................72

10.4.2 EF & EFT Boom Only..................................................................................................73

10.5 Service Record....................................................................................................................75

11 Troubleshooting.......................................................................................................................... 76

12 Specications ............................................................................................................................. 79

12.1 Mechanical.......................................................................................................................... 79

12.2 Hydraulic Fitting Torque.................................................................................................... 79

12.3 Raven Console Calibration Information............................................................................ 81

13 Optional Accessories................................................................................................................. 82

13.1 In Line Filter Kit.................................................................................................................. 82

Serial Number Location

Always give your dealer the serial number of your Fast

Manufacturing, Inc. Sprayer when ordering parts or

requesting service or other information.

The serial number is stamped into the frame where indicated.

Please write number in space provided for easy reference.

Date Purchased_________________________________

Model Number__________________________________

Sprayer Serial Number ___________________________

1. Introduction

Congratulations on your choice of a Fast Manufacturing,

Inc. Sprayer to complement your operation. This equipment

has been designed and manufactured to meet the needs of

a discriminating buyer for the efcient application of spray

mix.

Safe, efcient and trouble free operation of your Fast

Manufacturing, Inc. Sprayer requires that you and anyone

else who will be operating or maintaining the sprayer, read

and understand the Safety, Operation, Maintenance and

Trouble Shooting information contained in the Operator’s

Manual.

This manual covers the BW 500/750 Series Sprayers built

by Fast Manufacturing, Inc. Use the Table of Contents as a

guide when searching for specic information.

Keep this manual handy for frequent reference and to

pass on to new operators or owners. Call your Fast

Manufacturing, Inc. dealer or distributor if you need

assistance or information.

OPERATOR ORIENTATION - The directions left, right, front

and rear, as mentioned throughout this manual, are as seen

from the tractor driver’s seat and facing in the direction of

travel.

If you have any questions not answered in this manual or

require additional copies or the manual is damaged, please

contact your dealer or

Fast Manufacturing, Inc.

54859 Country Road 44,

Mountain Lake, MN 56159

(Telephone) 507-427-3861

(FAX) 507-427-3030.

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