Fast 9500 Manual de usuario

9500 / 9600 – 60' - 132'

BOOM SPRAYER

OWNER’S MANUAL

820083 9500 / 9600 - 60' - 132' Boom Sprayer 2023-11-21

Table of Contents Boom Sprayer 9500 / 9600 Page 3

Table of Contents

Section

Page

Table of Contents................................................................................................................................................... 3

Serial Number Locaon........................................................................................................................................ 11

Warranty Registraon.......................................................................................................................................... 12

Warranty Inspecon Report ....................................................................................................................................12

Inspecons .......................................................................................................................................................... 14

Pre-Delivery .............................................................................................................................................................14

Delivery ...................................................................................................................................................................15

Aer-Sale.................................................................................................................................................................16

Owner Register .................................................................................................................................................... 17

Foreword to the Owner ....................................................................................................................................... 18

INTRODUCTION ................................................................................................................................................... 20

Machine Components .............................................................................................................................................21

Fence Row Nozzles..............................................................................................................................................22

Boom Auto-Leveling............................................................................................................................................22

Speed Sensors .....................................................................................................................................................22

Chemical Eductor ................................................................................................................................................23

Foam Marking System.........................................................................................................................................23

Ladder .................................................................................................................................................................24

Breakaways .........................................................................................................................................................24

SAFETY................................................................................................................................................................. 25

Safety Alert Symbols and Signal Words...................................................................................................................25

General Safety .........................................................................................................................................................26

Prepare for Emergencies.....................................................................................................................................26

Wear Protecve Clothing ....................................................................................................................................26

Protect Against Noise..........................................................................................................................................26

Pracce Safe Maintenance..................................................................................................................................26

Support Raised Equipment .................................................................................................................................27

Avoid Heang Near Pressurized Fluid Lines ........................................................................................................27

Avoid High-Pressure Fluids..................................................................................................................................27

Inspect Li Circuit Hoses.....................................................................................................................................28

Store Aachments Safely ....................................................................................................................................28

Electrical..............................................................................................................................................................28

Service Tires Safely..............................................................................................................................................28

Dispose of Waste Properly ..................................................................................................................................29

Handle Agricultural Chemicals Safely..................................................................................................................29

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Reduce risk of exposure and injury:....................................................................................................................29

Handle Chemical Products Safely........................................................................................................................30

Operate Hydraulics Safely ...................................................................................................................................30

Use Safety Lights and Devices .............................................................................................................................31

Keep Riders O Machine.....................................................................................................................................31

Observe Maximum Transport Speed ..................................................................................................................31

EC Compliance Nocaon.................................................................................................................................32

Use a Signal Person .............................................................................................................................................32

Use a Safety Chain...............................................................................................................................................32

Tow Loads Safely .................................................................................................................................................32

Avoid Overhead Power Lines ..............................................................................................................................33

Prepare for Transport..........................................................................................................................................33

Transport Safely ..................................................................................................................................................34

Park Safely...........................................................................................................................................................34

Chemical Safety .......................................................................................................................................................35

Personal Protecon.............................................................................................................................................35

Diluon................................................................................................................................................................35

Storage ................................................................................................................................................................36

Replace Safety Signs................................................................................................................................................37

Decal Locaons ...................................................................................................................................................37

Decal Images .......................................................................................................................................................40

Wheel and Tracks ................................................................................................................................................42

Safety Features........................................................................................................................................................43

Sign-O Form ..........................................................................................................................................................44

SPECIFICATIONS ................................................................................................................................................... 45

Tractor Power, Size Recommendaon .....................................................................................................................45

Hydraulic System Requirements ..............................................................................................................................45

Machine Dimensions & Specicaons: 9500-Series ................................................................................................46

Machine Dimensions & Specicaons: 9600-Series ................................................................................................47

PREPARING THE MACHINE ................................................................................................................................... 48

Use the Tractor Operator’s Manual.........................................................................................................................48

Pre-Operaon Checklist...........................................................................................................................................48

Break-In ...................................................................................................................................................................49

CONTROLS ........................................................................................................................................................... 50

Spray Circuit Controller ...........................................................................................................................................50

Chemical Circuit Controls ........................................................................................................................................50

Boom Funcon Control Box .....................................................................................................................................50

Chemical Circuit Diagram........................................................................................................................................51

Chemical Circuit Valves............................................................................................................................................52

Hand Wash Tank......................................................................................................................................................52

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Chemical Circuit Pressure Gauge.............................................................................................................................52

Chemical Rinse System ............................................................................................................................................53

Chemical Eductor (Oponal)....................................................................................................................................53

Foam Marker Systems (Oponal) ............................................................................................................................53

CONTROLLER INSTALLATION ................................................................................................................................ 54

Spray Circuit Controller ...........................................................................................................................................54

Boom Funcon Control Box .....................................................................................................................................54

Foam Marker Switch (Oponal) ..............................................................................................................................54

AXLES, TIRES, and TRACKS ................................................................................................................................... 55

Seng Axle Width...................................................................................................................................................55

Axle Width Chart – Singles ..................................................................................................................................56

Axle Width Chart – Tracks ...................................................................................................................................57

Checking Tire Pressure ............................................................................................................................................58

Checking Wheel Nuts ..............................................................................................................................................59

Track Use .................................................................................................................................................................60

General Guidelines..............................................................................................................................................60

Maximizing Track Life ..........................................................................................................................................60

Track System Break-In .........................................................................................................................................60

Track Wear & Trash Buildup ....................................................................................................................................62

Undercarriage Inspecon and Maintenance...........................................................................................................62

Track Service............................................................................................................................................................63

Mid-Wheel, Wedges, Idler, and Mid-Roller Cap Screws......................................................................................63

Check Track Alignment........................................................................................................................................64

Track Alignment Procedure.................................................................................................................................65

ATTACHING and DETACHING ................................................................................................................................ 66

Aach the Machine Safely.......................................................................................................................................66

Aach the Machine to the Tractor ..........................................................................................................................66

Aach Safety Chain to Tractor.................................................................................................................................67

Aach Warning Light Plug.......................................................................................................................................68

Connect Rate Controller or Nutrient Applicator System Wiring ..............................................................................68

Make Proper Hose Connecons...............................................................................................................................68

Adjust Hitch Height..................................................................................................................................................69

SCV Idencaon Chart...........................................................................................................................................70

Detach Machine from Tractor .................................................................................................................................71

TRANSPORTING ................................................................................................................................................... 72

Following Safe Transport Procedures ......................................................................................................................72

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Preparing the Machine for Transport......................................................................................................................72

Transport Notes and Checks ...............................................................................................................................72

Transporng the Machine .......................................................................................................................................73

Using Warning Lights ..........................................................................................................................................73

Keep Riders O the Machine ..............................................................................................................................73

Cauon for All Machines .........................................................................................................................................73

Unfolding/Folding the Booms .................................................................................................................................74

HYDRAULIC FLOW ................................................................................................................................................ 76

Regulang Hydraulic Flow to the Pump ..................................................................................................................76

Load Sensing Closed Center System (LS Closed) .................................................................................................76

Pressure Compensang Closed-Center System (PC Closed) ...............................................................................76

Open Center System (Open) ...............................................................................................................................77

Tractor SCV Funcons..............................................................................................................................................78

ADJUST GROUND SPEED ...................................................................................................................................... 79

For broadcast spraying............................................................................................................................................79

For row crop spraying..............................................................................................................................................79

PREPARING THE LIQUID SYSTEM .......................................................................................................................... 80

Clean Strainer Filter.................................................................................................................................................80

LIQUID SYSTEM VALVES........................................................................................................................................ 81

Agitaon..................................................................................................................................................................81

Rinse........................................................................................................................................................................81

Main Tank Fill ..........................................................................................................................................................82

Rinse Tank Fill ..........................................................................................................................................................82

Sucon Line .............................................................................................................................................................83

Chemical Eductor.....................................................................................................................................................83

FILLING THE TANK ................................................................................................................................................ 84

Filling the Product Tank ...........................................................................................................................................84

Filling through the Top Lid...................................................................................................................................84

Filling through the Quick Fill ...............................................................................................................................84

Filling Fresh Water Rinse Tank.................................................................................................................................85

Use Tank Fill Marker ................................................................................................................................................85

CHEMICAL EDUCTOR............................................................................................................................................ 86

Before Operaon.....................................................................................................................................................86

Rinsing the Hopper..................................................................................................................................................86

Start-Up ...................................................................................................................................................................87

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Pouring Chemical into the Hopper...........................................................................................................................87

Shutdown ................................................................................................................................................................88

Maintenance ...........................................................................................................................................................89

General Cleaning.................................................................................................................................................89

Daily Maintenance ..............................................................................................................................................89

Yearly Maintenance ............................................................................................................................................89

SPRAYER CALIBRATION ........................................................................................................................................ 90

Set Engine RPM .......................................................................................................................................................90

Controller Calibraon ..............................................................................................................................................90

Nozzle Calibraon ...................................................................................................................................................90

Machine Yard Calibraon........................................................................................................................................91

Ground Speed Calibraon .......................................................................................................................................91

Area Coverage.........................................................................................................................................................92

Field Calibraon ......................................................................................................................................................92

FIELD OPERATION ................................................................................................................................................ 95

Boom Tilt .................................................................................................................................................................97

Boom Breakaway ....................................................................................................................................................97

LUBRICATION & MAINTENANCE........................................................................................................................... 98

Lubricang and Maintaining the Machine Safely ...................................................................................................98

Lubricant Storage ....................................................................................................................................................98

Grease .....................................................................................................................................................................98

Greases for Air Temperature Ranges...................................................................................................................98

Alternave and Synthec Lubricants ..................................................................................................................98

Lubricaon and Maintenance Intervals...................................................................................................................99

Each 8 hours or Daily...........................................................................................................................................99

Before and Aer Each Season ...........................................................................................................................102

As Required .......................................................................................................................................................102

Cleaning.................................................................................................................................................................103

Filters ................................................................................................................................................................103

Tank...................................................................................................................................................................103

SERVICE ............................................................................................................................................................. 105

Pracce Safe Maintenance....................................................................................................................................105

Work in a Clean Area.............................................................................................................................................105

Service Machines Safely ........................................................................................................................................105

Support the Machine Properly ..............................................................................................................................106

Avoid High-Pressure Fluids ....................................................................................................................................106

Prevenng Hydraulic System Contaminaon ........................................................................................................106

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Replace Hydraulic Hoses .......................................................................................................................................107

Tightening Hardware ............................................................................................................................................107

Aligning Booms .....................................................................................................................................................107

PREPARING FOR STORAGE ................................................................................................................................. 109

Removing from Storage.........................................................................................................................................109

TROUBLESHOOTING........................................................................................................................................... 110

TIGHTENING HARDWARE................................................................................................................................... 112

Metric Bolt and Screw Torque Values ....................................................................................................................112

Unied Inch Bolt and Screw Torque Values ...........................................................................................................113

Face Seal Fings Assembly & Installaon - All Pressure Applicaons ..................................................................114

Face Seal O-Ring to Stud End Installaon .........................................................................................................114

Face Seal Adjustable Stud End O-Ring Installaon............................................................................................114

Face Seal Straight Stud End O-Ring Installaon ................................................................................................114

Fing Installaon .............................................................................................................................................114

Assembly Torque...............................................................................................................................................114

SAE Face Seal and O-Ring Stud End Fing Torque Chart ......................................................................................115

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Limited Warranty

Fast Ag Solutions warrants to the buyer that the new machinery is free from defects in material

and workmanship.

This warranty is only effective as to any new machinery which has not been altered, changed,

repaired or treated since its delivery to the buyer, other than by Fast Ag Solutions or its authorized

dealers or employees, and does not apply to accessories, attachments, tools or parts, sold or

operated with the new machinery, if they have not been manufactured by Fast Ag Solutions.

Fast Ag Solutions shall only be liable for defects in the materials or workmanship attributable to

faulty material or bad workmanship that can be proved by the buyer, and specifically excludes

liability for repairs arising as a result of normal wear and tear of the new machinery or in any other

manner whatsoever, and without limiting the generality of the foregoing, excludes application or

installation of parts not completed in accordance with this Operator’s Manual, specifications, or

printed instructions.

Written notice shall be given by registered mail, to the Manufacturer within seven (7) days after

the defect shall have become apparent or the repairs shall have become necessary, addressed

as follows:

Fast Ag Solutions

4130 Commerce Boulevard

Windom, MN 56101

This warranty shall expire one (1) year after the date of delivery of the new machinery.

If these conditions are fulfilled, Fast Ag Solutions shall at its own cost and at its own option either

repair or replace any defective parts provided that the buyer shall be responsible for all expenses

incurred as a result of repairs, labor, parts, transportation or any other work, unless Fast Ag

Solutions has authorized such expenses in advance.

The warranty shall not extend to any repairs, changes, alterations, or replacements made to the

new equipment other than by Fast Ag Solutions or its authorized dealers or employees.

This warranty extends only to the original owner of the new equipment.

Rubber parts (including tires, hoses, grommets) are not warranted.

This warranty is limited to the terms stated herein and is in lieu of any other warranties whether

express or implied, and without limiting the generality of the foregoing, excluded all warranties,

express or implied or conditions whether statutory or otherwise as to quality and fitness for any

purpose of the new equipment. The Manufacturer disclaims all liability for incidental or

consequential damages.

This Boom Sprayer is subject to design changes and Fast Ag Solutions shall not be required to

retrofit or exchange items on previously sold units except at its own option.

Warranty void if not registered.

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