Fass Titanium Series Manual de usuario
T
S
-
C08
-100G
(100GPH @ 5-7PSI)
TS-C08-165G
(165GPH @ 5-7 PSI)
FASS DIESEL FUEL SYSTEMS® / ENGINEERED EXCELLENCE
GM 6.5L TURBO DIESEL
Standard Pickup Truck
1992-2000
*NOTE: CAB AND CHASSIS MAY
REQUIRE MODIFICATIONS
APPLICATION:
TITANIUM SERIES
INSTALLATION MANUAL
ALL 1/2” FUEL PORTS
LIFETIME
WARRANTY
A
V
AILABLE
For more information,
contact Technical Support:
Diesel Performance Products, Inc.
16240 State Hwy O. Suite B
Marthasville, MO 63357
636-433-5410
www.fassride.com
(866) 769.3747
Thank you for cho
osing FASS, from
Diesel Performance Products, Inc.
FASS specializes in building extremely high-quality fuel products. We have earned an
unsurpassed reputation for excellence in our industry by using only the highest-quality
American-made components. In order to support our American workers and our American
economy, more than 98+ percent of our products are manufactured completely in the United
States.
Of course, that dedication to excellence comes at a price, but it is important to remember
that price does not dictate quality-quality dictates price! We will never compromise by using
cheaper, foreign-made components, like so many of our competitors do.
Customer satisfaction is our top priority and we strive always to provide outstanding customer
service. Our Research and Development department, in conjunction with our Dealer Support
Department, continually searches for ways to improve quality, expand our product line, and
provide superb support. Our exclusive ViP Network ensures that customers receive the
proper products and support at the local level. The extended lifetime warranty is only
available on products purchased from the network. There is no warranty on products not
purchased outside the network.
IMPORTANT:
In order to qualify for the lifetime extended warranty, your product registration form and
proof of purchase from an authorized dealer must be submitted to FASS Fuel Systems
within 30 days of purchase. Failure to comply will void the warranty. We have the right to
deny any warranty believed to be false, altered or purchased through an unauthorized or
terminated dealer. Acurrent list of authorized dealers can be found on our website,
FASSRide.com.
The complete conditions of the Limitation of Warranty can be found in the back of this
manual, and FASSRide.com.
www.fassride.com
(866) 769.3747
WARNING!
This product has NO WARRANTY unless:
1. It has been purchased from an Authorized or ViP FASS Dealer. If in doubt,
check www.FASSRide.com. (If your purchase was made on Amazon.com, the
warranty is void. Return the FASS product to the seller and get a refund).
2. It is registered within thirty (30) days of purchase.
Other conditions may apply. Please see full warranty information.
ATTENTION!
Before you begin installation
Register for your Warranty ONLINE at
https://www.fassride.com/register-a-
warranty/
No online access, call our TECH Support at
1-866-769-3747
Your name, address and daytime phone number
Model
(T
S
-
C08-
100G) or (T
S
-
C08
-165G)
Serial Number
Last 6 digits of vehicles’ VIN
Date of purchase
Nature of Your Concern
Serial number
3
2
4
5
6
7
1For best results in accuracy and efficiency
(due to training, communication, and our
relationship with our dealer network), we
recommend a VIP FASS dealer for the
installation. They are prepared to install the
FASS fuel pumps with the most efficiency.
If a situation or problem arises during the
installation, the dealer is prepared to handle
it. Diesel Performance Products, Inc. is not
responsible for any installation mistakes.
If any installation procedure is uncertain, contact FASS technical support.
Call customer service at 636-433-5410,
or send us an e-mail: techsupport@FASSride.com
with the following information:
FOLLOW THESE STEPS
TO ENSURE A SIMPLE, CORRECT
Serial # >
TITANIUM FUEL SYSTEM
INSTALLATION OF YOUR NEW
If you have any questions or concerns that
cannot be addressed with your dealer,
email or call FASS.
The installation recommendations contained
herein are guidelines. Use good judgment
and take into consideration your vehicles’
accessories.
Inventory the package components. Notify
the place of purchase immediately of any
parts missing or damaged.
Be sure to identify the proper FASS System and fuel line
configuration. For help, our product finder can be found at
www.FASSride.com. Follow the instructions to see fuel line detail.
Read all instructions before starting
installation of this product.
Pay close attention to ALL WARNINGS
Be sure the serial number on this installation
manual matches that on the outside of the
box.
ATTENTION:
www.fassride.com
(866) 769.3747
Recommended Application
TS-C08-100G
6.5 Turbo Diesel 1992-2000 with stock-600 horsepower.
TS-C08-165G
6.5 Turbo Diesel 1992-2000 with 600-1,000 horsepower.
www.fassride.com
(866) 769.3747
INSTALLATI
ON MANUAL
TS-C08-100G OR
TS-C08-165G
1. Read all instructions before starting installation of this product!
2. Installing the improper FASS Pump can cause severe engine damage.
3. Secure vehicle from ROLLING!
4. Cab and Chassis may require modifications
5. Consult vehicle’s manufacturers’ instructions concerning the electrical
system before attempting any electrical connections.
6. Be sure that the serial # on this installation manual matches that of the
outside of the box.
7. Flush and clean all brass fittings and fuel line from debris.
8. Keep debris from entering the internals of the system during
installation. Getting debris in the water separator nipple can lock up the
motor. If the motor does lock up from debris call FASS for technical
assistance.
9. Wear safety glasses when operating power tools such as drills and
grinders or when using a punch or chisel.
10. Properly secure lines to prevent chaffing.
www.fassride.com
(866) 769.3747
WARNING!
Always be sure to fill the fuel tank to full after a new
FASS installation. Failure to do so can result in excessive
sound output, or priming issues!
wwwwww..ffassrassriidde.e.cocomm
((866)866) 769.769.37473747
TITANIUM
SIGNATURE SERIES
100 GPH or 165 GPH
5-7psi (Approximately)
PUMPPUMP GGUIDE:UIDE:
1. 1. "E" To"E" To E Enginengine
2.2.
“R" Return to Tank“R" Return to Tank
3. 3. "H" Coolant Heater Ports"H" Coolant Heater Ports
4. 4. Serial Number Serial Number
5. 5. “T" Fuel Inlet“T" Fuel Inlet
6. 6. Electric Heater Ports Electric Heater Ports
7. 7. "G" Gauge Port"G" Gauge Port
1.1.
2.2.
3.3.
4.4.
5.5.
6.6.
7.7.
IINNSSTTAALLLLAATTIIOON N GUIDE: GUIDE:
StepStep 1.1. Install Electrical HarnessInstall Electrical Harness
StepStep 2.2.
Remove the fuel tank
Step 3.Step 3. Prepare the FASS
Step 4.4. Mount the FASS
Step 5. Install Fuel Line
Step 6. Review
FFrronont Vt Viewiew
RRear Vear Viewiew
www.fassride.com
(866) 769.3747
TITANIUM
SIGNATURE SERIES
100 GPH or 165 GPH
5-7 PSI
(Ap
proximately)
Note: Going over 30 PSI WILL void warranty.
NOTE: WARRANTY MAY BE
VOID IF
SILICONE
BAND IS REMOVED FROM MOTOR!!
The silicone band is in place to retain motor
wires, preventing damage to the electric motor.
CONTENTS
NOTE: Owner’s Manual available for download on our website,
www.FASSride.com
MP-9085
www.fassride.com
(866) 769.3747
WH-1006-3 FL-1001x14' PBR-2001PBF-2002-SHORT
RS-2002
DIELECTRIC GREASE
OR-030
TWO (2)
OR-017
NOTE: THESE SPARE BASE O-RINGS ARE INCLUDED
WITH THE KIT IN THE EVENT OF A PINCHED O-RING
DURING ASSEMBLY
RELAY COVER
FL-1002x9' PFB-2001C-SHORT
MOUNTING
PACKAGE
CONTENTS
www.fassride.com
(866) 769.3747
(1)- 10-301
FOUR (4) Hex Bolt 3/8”
-16x 1 1/2”
TWO (2) RING TERMINALS
FOUR (4) LOCKING
NUT 3/8""
FOUR (4) 3/8" WASHERS
TWO (2) PL-1005
(1)-10-300
CABLE TIES
TWO (2)-PL-1004
(1) FUEL SUCTION TUBE
(3) WA-2001
(1)- BHF-1002
(1) - 46405
(1)- 47003
(1) PL-1002
(2)3/8 HOSE CLAMPS
(1)0790750
(1) RS-2001C-SHORT
(1) RS-2004
(1) CTMC-1001
(3) Hex Bolt .25-20x1
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