Falcon ED3000-A Manual de operación

OWNER'S OPERATING MANUAL

FREQUENCY CONVERTER &

UNINTERRUPTIBLE POWER SYSTEM

FOR MODELS:

ED3000-A

ED4000-A

FALCON®ELECTRIC INC.

Irwindale, CA 91706

Tel. 626-962-7770

Fax. 626 962-7720

The information contained herein is the property of FALCON®ELECTRIC INC., is proprietary, confidential, and not to be disclosed, disseminated or used except for the

purpose provided. OMED3-4K-LC 05-7-04 Rev. A

5116 Azusa Canyon Road

TABLE OF CONTENTS

Important Safety Instructions (READ FIRST) . . 1

Chapter 1, ED Series Overview ..... 2

Input/Output Specifications Table. ... 2

Block Diagram ...... 3

Chapter 2, Installation ...... 4

Inspecting the Equipment .... 4

Unit Setup ....... 4

Chapter 3, Controls, Displays & Functions ... 5

Front Panel Diagram & Description ... 5

Front Panel LED Functions .... 5

Rear Panel Diagram & Description ... 6

Chapter 4, Communications Interface.... 7

Signals & Interfacing ..... 7

Chapter 5, Operation ...... 8

Step By Step Operating Procedure ... 8

Operational Mode Table ..... 9

Chapter 6, Maintenance & Technical Support ..10

Care & Maintenance .....10

Battery Life vs. Temperature ....10

Battery Replacement .....10

Storing the UPS and Batteries ....11

FCC . . .....11

Technical Support & RMA Procedure ...12

Requesting Technical Information or Support. .12

FALCON Web Support .....12

Brochure .......13

Specifications ......14

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions which must be followed during the

installation, operation and maintenance of this unit and its battery options. Please

read all instructions before operating this equipment and save this manual for future

reference.

All of the models presented herein are designed for installation and use in a con-

trolled environment free of contamination.

This UPS utilizes voltage that may be hazardous. Do not attempt to disassemble.

This unit contains no user replaceable parts. Refer all servicing to Falcon Electric,

Inc.

This unit is not intended to be used in conjunction with life support or operating

room equipment.

Always unplug this device prior to cleaning and never apply liquid or spray

detergent on the ED unit.

Never attempt to service batteries. High voltage exists within the unit, which could

cause electrical shock. Servicing of batteries should be performed or supervised

by personnel knowledgeable of batteries and the required precautions. Keep unau-

thorized personnel away from batteries. When replacing the optional ED batteries,

use the same number and type of batteries.

If configured with batteries, allow at least 24 hours, after the ED is first installed and

turned on, to fully charge the internal battery and assure the maximum backup time

is available.

DO NOT plug this unit into its own output as this may damage the ED electronics.

DO NOT remove or unplug the input cord when the ED is turned on. This removes

the safety ground from the unit and the equipment connected to the ED.

When configured with optional batteries, the ED contains its own energy

source (batteries). The output receptacles may carry live voltage even when

the UPS is not connected to an AC source.

CAUTION

IMPORTANT

DO NOT

CAUTION

CHAPTER 1

ED Series - Overview

Congratulations! You have selected the ED Series Frequency Converter,

Voltage Regulator and UPS. The FALCON®ED Series UPS offers a quiet and

compact package with proven performance you can depend on.

This User’s Guide is provided with your new ED unit. It will enhance your

understanding of the product and its functions. Read this guide carefully in

the order it is presented prior to operating your unit. This will save you time and

effort in your installation and application. The illustrations will also familiarize

you with the ED's operating modes and indications. Always operate the unit

within the guidelines and specifications given to maximize the unit's efficiency

and lifetime. Also, your understanding of the product is essential in providing

you years of service for your back-up power requirements.

Refer to the table below to verify the input and output rating for your model.

INPUT/OUTPUT SPECIFICATIONS

The FALCON®ED Series represents one of the smallest and most compact

units of the FALCON®Frequency Converter and Uninterruptible Power Supply

(UPS) product line. In the tradition of all FALCON®products, it maintains the

highest reliability and the most complete on-line, sinewave power conversion

and protection available. An on-line, sinewave converter is the only solution to

AC line frequency conversion. With the addition of an optional external battery

bank the ED models referenced in this manual will also provide true on-line UPS

battery backup. There is no break, transient or glitch in source transfer during a

power failure because THERE IS NO TRANSFER.

The FALCON®ED SERIES is engineered with the latest MOSFET/PWM

technology for high efficiency and reliability.

MODEL INPUT OUTPUT OUTPUT

POWER

ED3000-A 120Vac, 47-420Hz 120Vac, 50 or 60Hz 2100 Watts

ED3000-A 120Vac, 47-420Hz 120Vac, 400Hz 1785 Watts

ED4000-A 120Vac, 47-420Hz 120Vac, 50 or 60Hz 2800 Watts

ED4000-A 120Vac, 47-420Hz 120Vac, 400Hz 2380 Watts

Refer to the simplified block diagram, Figure 1, for a system description. The

AC source is rectified and provides energy for the DC + Choppers and a float

charge to the optional standby Battery. These DC Choppers then supply the

power to operate the DC/AC Inverter. The inverter provides a new clean

sinewave output at the factory configured output frequency.

When configured with an optional battery bank and during a utility power-loss,

the AC rectification and battery charging capabilities of the UPS become

inactive. The fully-charged battery, however, supplies the necessary power

requirement to maintain the remaining system blocks.

The FALCON®ED on-line topology is unique to other on-line systems, in that, it

is designed to meet the needs of non-linear loads. Equipment, configured with

a switching power supply, is considered a non-linear load which can be very

abusive to most power conversion and protection equipment, and could

decrease its life-expectancy. The FALCON®ED unit is specially designed to

accept these loads and protect them efficiently with minimal of the output

waveform degradation.

For ED models configured with batteries, please refer again to the figure below,

you will notice a built-in safeguard. If the unit has not been configured as a

frequency converter, when it inadvertently experiences an extreme over

temperature situation that causes inverter malfunction, it will switch over to a

filtered emergency bypass line to insure

INPUT

FILTER

RECTIFIER

CHARGER

+DC

CHOPPERS

DC/AC

INVERTER

OUTPUT

FILTER

COMPUTER

(LOAD)

STANDBY

BATTERY

EMERGENCY

BYPASS LINE

EMERGENCY

BYPASS

SWITCH

FIGURE 1: FALCON ED SERIES BLOCK DIAGRAM

Emergency bypass functions have been disabled

in all ED models configured for frequency

converter operation.

CHAPTER 2

Installation

Inspecting the Equipment

If any FALCON®equipment has been damaged during shipment, keep

the shipping cartons and packing materials for the carrier and file a

claim for shipping damage. If you discover damage after acceptance,

file a claim for concealed damage.

To file a claim for shipping damage or concealed damage: 1) File with

the carrier within 15 days of receipt of the equipment; 2) Send a copy

of the damage claim within 15 days to the Falcon®Service Department.

ED Setup

1. Verify that the following is included in the ED shipping carton:

ED Frequency Converter & UPS, Owner's Guide.

2. Verify that the ED unit is configured for the proper input/output

voltage. This information is stated on the nameplate label located on

the rear panel of the unit.

3. Select a suitable location for the ED, near enough to the computer or

equipment to allow connection of the equipment power plugs to the

receptacles located on the rear panel of the ED.

4. DO NOT BLOCK UPS AIR VENTS. THE UPS MUST NOT BE

INSTALLED IN AN ENCLOSED AREA.

5. Connect the equipment to be powered to the ED output receptacles

located on the rear panel. Verify that the connected equipment does

not exceed the rated output (in watts) of the ED Series unit

This ED model is designed for input and output hardwire connections. Two

conduit connector holes are provided on the lower portion of the rear panel.

The hardwire terminal block is located inside the ED unit and can be

accessed by removing the (16) screws securing the units top cover. Remove

the top cover: the terminal block is located on the upper left side of the units

center panel. Pay special attention to the ED input voltage configuration and

verify the input voltage is correct prior to hardwiring the unit. Make the input

and output connections per the picture below.

USE COPPER WIRE ONLY.

IMPORTANT

CHAPTER 3

Controls, Displays & Functions

1. AC- AC LINE INDICATOR

This green LED turns on when the AC source is present.

2. INV- INVERTER OPERATING

The LED turns green when the ED inverter is turned on. This LED

normally turns on a few seconds after the AC line indicator LED and

remains on during both utility and battery operation.

3. ALM- ALARM STATUS INDICATOR

This red LED turns on and a continuous audible alarm is sounded when

the ED is overloaded or has failed. Should this occur, check the load

level and correct any overload condition if present. Should the unit not be

overloaded, call FALCON®support for further assistance.

4. LOW BATT.- LOW BATTERY WARNING INDICATOR

The red LED will turn on when the ED is configured with an optional

external battery bank, operating in battery mode and the low battery

level warning point has be reached. Typically one minute of battery run

time remains after the LED turns on.

5. OVERLOAD/ FULL LOAD/ 75% LOAD/ 50% LOAD-

Adjacent to the red low battery LED is the green 50% load LED.

Adjacent to the green 50% load LED is the green 75% load LED.

Adjacent to the green 75% load LED is the yellow 100% load LED.

Adjacent to the yellow 100% LED is the red overload LED. All overload

conditions must be corrected immediately.

LOW BATT.

50% LOAD

75% LOAD

FULL LOAD

OVERLOAD

ALARM

INVERTER ON

AC LINE

NOTE: Reference page 10 for more details

TYPICAL ED3000 & ED4000 REAR PANEL LAYOUT

6. DB-9F COMMUNICATIONS INTERFACE

This connector gives access to the ED contact closure status interface.

Please reference page 7 of this manual for details.

7. Hardwire conduit connector mounting holes for input and output wiring.

8. COOLING FANS (4)

Cooling fans draw cool air from the outside of the rear panel and

exhaust it out through slots in the ED front panel. ALWAYS KEEP

COOLING FAN AND FRONT PANEL VENTS CLEAR OF DEBRIS. DO

NOT OPERATE THE ED IN AN ENCLOSED SPACE.

9. MAIN POWER SWITCH

To turn on this unit, toggle this switch to the on or (1) position. To turn off

this unit, toggle this switch to the off or (0) position.

10. INPUT FUSE

Always replace this fuse with the same type and rating. The fuse is a

Bussman, KTK-R-30, 30 Amp fuse.

11. Battery Connector (72Vdc)

This connector may be connected to an optional external battery bank,

allowing the unit to be used as a UPS in addition to it’s normal frequency

conversion functions. The ED unit has been configured from the factory

with an internal battery charger. This unit is field upgradable.

Contact the factory for details.

CHAPTER 4

DB-9 COMMUNICATIONS INTERFACE

CHAPTER 5

OPERATION

The FALCON®ED unit is very simple to use.

1. Verify the unit is connected to the correct voltage power source.

2. Activate the power switch to the "ON" position.

3. The green AC LED illuminates.

4. The green INV LED illuminates.

5. For frequency conversion models, verify the output frequency is

set to the desired frequency using a frequency meter. Disregard

the following steps 6-11.

6. For models supplied with optional battery banks, leave the power

switch "ON" and open the input circuit breaker at the utility panel,

This will simulate a power loss & test battery operation.

7. The green AC LED will shut off.

8. An intermittent audible alarm will sound.

The system will continue to operate. If this were to continue long

enough, the red LOW BATTERY light would illuminate, indicating that

battery back-up time is ending and system shutdown is imminent. The

intermittent alarm will become continuous at this point. The ED unit will

automatically shut itself off to avoid excessive battery discharge. When

power returns, normal operation of the UPS resumes without any

operator adjustment.

The duration of actual battery back-up time and the low battery condition

varies depending on the amount of load, charge on the battery, and

condition of the battery. Refer to the ED SPECIFICATIONS for

approximate hold-up times at 100% and 50% loads.

9. Reset the input circuit breaker and turn the power switch "OFF".

10. Turn off the devices you wish to plug into the ED. Plug them into

the outlets located on the rear of the ED.

11. Activate the ED unit power switch to the "ON" position.

12. Turn "ON" each of your devices.

13. Some of the LOAD indicators may illuminate. The amount of load

determines the actual number of indicators lit.

The bottom green L.E.D. signifies approximately 50% of load

capacity. The second green L.E.D. represents approximately 75%

of load capacity. If the yellow L.E.D. illuminates, full load has been

achieved. If the red light illuminates, an OVERLOAD condition is

present. If this situation continues for about 15 seconds, the unit

will automatically shut off.

If the system overheats or the Inverter should fail, the unit

automatically shuts off and sounds a continuous alarm and the red

ALM light will illuminate.

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