EZ-ACCESS PATHWAY 3G Manual de usuario

Manufactured in the USA

LIFETIME WARRANTY. Please register at www.ezaccess.com/warranty-satisfaction.

All text and images contained in this document are proprietary and may not be shared, modified, distributed,

reproduced, or reused without the express written permission of EZ-ACCESS.

16397 REV 6-20-17

PATHWAY®3G

Modular Access System

Assembly Manual

Image shown with multiple ramp and

platform handrail options.

Click here to view detailed product descriptions and prices. Call 800-397-5899 to order today!

Page 2 of 72

PATHWAY®3G

Modular Access System

Assembly Manual

ATTENTION INSTALLER and END USER

• For residential use only!

• 1,000 Lb. weight capacity.

• Read this manual in its entirety, ensuring you understand all instructions and warnings prior to ramp

assembly and use.

• INSTALLER: Please leave this ASSEMBLY MANUAL with the end user.

• Please read and become familiar with the ‘MAINTENANCE AND SAFETY’ section of this manual.

• Fill out online warranty registration.

TOOLS TYPICALLY REQUIRED

 1/2″ SOCKET OR 1/2″ WRENCH

 9/16″ SOCKET OR 9/16″ WRENCH

 5/16″ SOCKET OR 5/16″ WRENCH

 LEVEL

 FILE

 RUBBER MALLET

 POWER DRILL

 25’ TAPE MEASURE

 #2 PHILLIPS HEAD SCREW DRIVER PLIERS

 5/16″ DRILL BIT (IF BRACE ASSEMBLIES ARE

USED)

 5/32″ ALLEN WRENCH (INCLUDED)

 3/16″ ALLEN WRENCH (INCLUDED)

 BOX KNIFE

 HAMMER

 1/4″ MASONRY DRILL BIT (USED WHEN

INSTALLING TO CONCRETE PORCH, STEP, ETC.)

 DIGGING TOOLS (IF AN OBSTACLE NEEDS TO BE

REMOVED)

 HACKSAW (FOR OPTIONAL HANDRAIL KITS)

VIEW PACKING LIST

Each ramp system is shipped with a packing list. Be sure to check that all items and tools are present before starting

installation.

SYMBOL MEANINGS

The WARNING symbol indicates a potentially hazardous condition/situation. The safety warnings

throughout this manual, and on your equipment, if any, are for the protection of people and property.

Failure by any operator to abide by safety warnings will result in a waiver of all liabilities, loss of your

warranty, and could result in equipment damage and or failure, property damage, risk of serious bodily

injury, and or death. The symbol may appear in various colors and in conjunction with other symbols and

with or without the written word “WARNING”.

The NOTE symbol indicates important information. Failure to obey all notes could result in improper

operation, less-than-optimum equipment performance, and at the sole discretion of the equipment

manufacturer, may void your warranty. The symbol may appear in various colors and in conjunction with

other symbols and with or without the written word “NOTE”.

Page 3 of 72

PROPER SET UP AND USE WARNINGS

Read and follow all labels, instructions, and warnings prior to assembly and use. To obtain a copy of

complete instructions and warnings, call customer service at 1-800-451-1903.

Use caution at all times. Proper maintenance and upkeep to the PATHWAY® 3G Modular Access System

and all PATHWAY® system components is vital.

The term “system” refers to the entire PATHWAY 3G Modular Access System, including any gates, stairs,

ramps, platforms, risers, handrails, supports, transition plates, landing pads, and any/all hardware and

components which are intended to be assembled on the PATHWAY 3G Modular Access System.

Regularly check that all parts are in good condition and check the system for damage. Ensure all fasteners

and locking mechanisms are in place and tightened. If any part of the system is damaged, loose, or

missing, DO NOT USE until system repairs can be made by a certified installer or other qualified person.

Do not walk, sit, stand, etc. on the system until the installation is complete.

Consult local building codes regarding securing system for wind loads.

Use system only with a qualified helper.

Keep the system clear of debris and clutter. Do not use if walking surface is unsafe.

Confirm the system is correctly leveled and positioned securely. Periodically check for ground shifts.

Metal conducts electricity. Do not use near exposed wiring or hang lights from system.

Never place anything on, under, or attach anything to system.

Only use components supplied or approved by manufacturer with system.

Do not sit, stand, or climb on guards, gates, or handrails.

Do not use handrails, gates, or any other part of the system, to support planters, decorations, etc.

Do not play on or around system, including, but not limited to, running, jumping, bicycles, scooters,

skateboards, etc.

Properly support and restrain system in transit or storage.

At all times, keep the system clear of dirt, leaves, and other debris that may accumulate on the surface.

Simply sweeping the system or using a garden hose will usually suffice, but, if needed, a damp cloth or

soft brush with soap and water can be used (avoid alkaloid detergents). Rinse well and use extra caution

when system surface is wet.

The system may be slippery when wet or icy.

If system surface is covered with ice and/or snow, DO NOT USE until accumulation is removed and the

tread surface swept clean. Please refer to ‘DEICING SECTION’ of this for more information.

Regularly check that all parts are in good condition and check the system for damage. Ensure all fasteners

and locking mechanisms are in place and tightened. If any part of the system is damaged, loose, missing,

or unstable DO NOT USE until repairs can be made by a certified installer or other qualified person.

For additional care, usage, or general safety information, please call 1-800-451-1903.

Page 4 of 72

TABLE OF CONTENTS

SECTION 1: BASIC SYSTEM COMPONENTS

IDENTIFYING COMPONENTS ......................................................................................................................... 5-11

SECTION 2: PLATFORMS

INSTALL PLATFORMS.........................................................................................................................................12

INSTALL SUPPORT TUBES AND FEET AND ADJUST PLATFORM HEIGHT...................................................... 13-14

CONNECT TWO PLATFORMS TOGETHER .................................................................................................... 14-15

PLATFORM RAMP TO RAMP 45° ANGLE ...........................................................................................................16

8’ X 5’ TURN BACK PLATFORM ..........................................................................................................................16

INSTALL UNIVERSAL ANGLE BRACE - PLATFORMS ............................................................................................17

INSTALL UNIVERSAL CROSS BRACE ...................................................................................................................17

SECTION 3: RAMPS

CONNECT RAMP SECTIONS ...............................................................................................................................18

INSTALL RAMPS ON PLATFORMS ......................................................................................................................19

ATTACH RAMP LEGS TO RAMPS:................................................................................................................. 20-21

INSTALL UNIVERSAL ANGLE BRACE - RAMPS ....................................................................................................21

INSTALL GROUND TRANSITION RAMP ..............................................................................................................22

INSTALL A SINGLE RAMP RUN TO AN EXISTING STRUCTURE ............................................................................23

ANCHOR RAMP UPPER TRANSITION.................................................................................................................24

ANGLE RAMPS WITH RESPECT TO PLATFORMS, PORCHES, OR DECKS .............................................................25

SECTION 4: HANDRAILS

RAMP HANDRAILS ....................................................................................................................................... 26-27

FIELD CONVERT TWO-LINE RAMP HANDRAILS TO VERTICAL PICKETS .............................................................27

ASSEMBLE HORIZONTAL PICKET RAMP HANDRAILS ........................................................................................28

ASSEMBLE STANDARD PLATFORM HANDRAILS .......................................................................................... 29-30

INSTALL STANDARD PLATFORM HANDRAILS .............................................................................................. 31-32

CONVERT TWO-LINE PLATFORM HANDRAILS TO OTHER STYLES .....................................................................32

8’ X 5’ TURN BACK PLATFORM HANDRAILS (OPTIONAL EQUIPMENT) ....................................................... 32-34

45° ANGLE PLATFORM HANDRAILS (OPTIONAL EQUIPMENT).................................................................... 35-41

SECTION 5: CLOSURES

SINGLE-LINE CLOSURE AND TOP RAIL ......................................................................................................... 42-45

TWO-LINE CLOSURE LOWER RAIL .....................................................................................................................46

VERTICAL PICKET CLOSURE ......................................................................................................................... 47-48

HORIZONTAL PICKET CLOSURE ................................................................................................................... 49-50

TURN BACK CLOSURES ................................................................................................................................ 51-53

SECTION 6: FINAL PLATFORM/RAMP STEPS AND CHECKS

SECURE RAMPS TO PLATFORMS .......................................................................................................................54

INSTALL RAMP HANDRAIL END LOOPS ....................................................................................................... 55-56

INSTALL RAMP HANDRAIL END CAPS................................................................................................................57

INSTALL RAMP CORNER PROTECTORS ..............................................................................................................57

TOUCH-UP ARCHITECTURALLY FINISHED HANDRAILS ......................................................................................57

FINAL CHECKS....................................................................................................................................................57

SECTION 7: OPTIONAL EQUIPMENT

RAMP SUPPORT – TOP ......................................................................................................................................58

RAMP LOWER TRANSITION ...............................................................................................................................59

SINGLE BRIDGE PLATE .......................................................................................................................................59

LANDING PAD.............................................................................................................................................. 60-61

PLATFORM TIE STRAPS......................................................................................................................................62

LIGHTNING GROUND ROD ................................................................................................................................63

TIE DOWN ................................................................................................................................................... 64-66

GATE............................................................................................................................................................ 67-68

SECTION 8: MAINTENANCE & SAFETY

PERIODIC MAINTENANCE & SAFETY .................................................................................................................69

SECTION 9: DE-ICING NOTES ............................................................................................................................. 69-70

Page 5 of 72

1. BASIC SYSTEM COMPONENTS

Because each ramp configuration will differ from one another, your system may or may not contain all these

basic system components. Identify your system components before you begin. Check which surface option and

handrail options are included.

SURFACE OPTIONS

SOLID SURFACE EXPANDED METAL SURFACE PERFORATED SURFACE

RAMPS AND RAMP HANDRAIL OPTIONS

RAMP WITHOUT HANDRAILS RAMP* WITH SINGLE-LINE HANDRAIL

RAMP WITH TWO-LINE HANDRAIL RAMP* WITH VERTICAL PICKETS RAMP* WITH HORIZONTAL PICKETS

*RAMP OR PLATFORM NOT INCLUDED

Page 6 of 72

KEY RAMP COMPONENTS

PRLXXPR – RAMP LEG PAIRS PRGT & PRGT48

RAMP GROUND TRANSITION 18” X 36”and 18” X 48”

PRHBPR – RAMP HANDRAIL END BRACKET (PAIR) PRRC – CONNECTOR – RAMP TO RAMP

PRST - RAMP SUPPORT TOP PRHP - RAMP HANGER PAIR

XX DENOTES USABLE

LENGTH (LENGTHS

AVAILABLE 10”

THROUGH 100" IN 6”

INCREMENTS)

INCLUDES

COMPONENTS TO

CONNECT RAMPS

AND RAMP

HANDRAILS

SHOWN ASSEMBLED

USED WHEN LEGS

SUPPORT UPPER OR

LOWER END OF

RAMP

ONLY

Page 7 of 72

KEY RAMP COMPONENTS, CONT’D.

PRHRLU- UPPER HANDRAIL END LOOP PRHRLL - LOWER HANDRAIL END LOOP

PHREC - HANDRAIL END CAP

PRUT – RAMP UPPER TRANSITION PRLT – RAMP LOWER TRANSITION

INCLUDES RAMP

CORNER PROTECTORS

WITH THE

UPPER

END

LOOP, THE TUBE

WITH

ATTACHMENT

PLATE IS LONGER

THA

N ON THE

LOWER END

LOOP

WITH THE

LOWER

END

LOOP, THE TUBE

WITH

ATTACHMENT

PLATE IS

SHORTER

THAN

ON THE UPPER

END LOOP

Page 8 of 72

PLATFORMS AND PLATFORM HANDRAIL OPTIONS

PLATFORM (STRAIGHT CONFIGURATION) PLATFORM (TURN CONFIGURATION)

PLATFORM (8’ X 5’ TURN BACK) PLATFORM* WITH SINGLE-LINE HANDRAIL

PLATFORM* WITH VERTICAL PICKET HANDRAIL PLATFORM* WITH HORIZONTAL PICKET HANDRAIL

*RAMP OR PLATFORM NOT INCLUDED

Page 9 of 72

PLATFORMS AND PLATFORM HANDRAIL OPTIONS, CONT’D.

PLATFORM (45° ANGLE W/ TWO-LINE HANDRAILS) PLATFORM (45° ANGLE W/VERTICAL PICKETS)

45° Angle Platform not available with SINGLE-LINE or HORIZONTAL PICKET handrails

KEY PLATFORM COMPONENTS

PSTSXXPR – PLATFORM FEET & SUPPORT TUBE PAIRS PPPC – CONNECTOR – PLATFORM TO PLATFORM

PBP36, PBP48, PBP60 – BRIDGE PLATE PPTS – PLATFORM TIE STRAP

XX DENOTES

USABLE LENGTH

(LENGTHS

AVAILABLE 10”

THROUGH 100")

Page 10 of 72

CLOSURE OPTIONS

PPCSL – SINGLE-LINE CLOSURE HANDRAIL PPCTL – TWO-LINE CLOSURE HANDRAIL

PPCVP4, PPCVP5, PPCVP5

VERTICAL PICKET CLOSURE HANDRAIL PPCHP – HORIZONTAL PICKET CLOSURE HANDRAIL

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