Exmark Lazer Z XS Manual

LAZERZ®XS

DieselModels

SetupInstructions

ForSerialNos.720,000&Higher

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

109-8400DealerPack

Part#DescriptionQty.Use

323-6CapScrew ,Hex3/8-16x1inch8

98-5975Washer,SpringDisc8

3290-357Nut,HexFlange3/8-16inch8

InstallingtheRolloverProtection

System(RollBar).

103-7599-03Guard1

109-2394U-Bolt2

3296-39Nut,Nyloc3/8-16inch4

Installingtheaircleanerguard.

103-1309WarrantyRegistrationForm1

103-2106Key,ExmarkLogo1

1-603511Key,Standard1

Filloutwarrantyregistrationformand

placekeysintoliteraturepack.

109-8399LiteraturePack

Part#DescriptionQty.Use

—Manual,Operator’s1

—Manual,Parts1Readbeforeoperatingthemachine.

109-3498DVD,ExmarkSafetyVideo1Viewbeforeoperatingthemachine.

—Manual,EngineOperators1ForunitswithKubotaengines–Read

beforeoperatingthemachine.

InstallingtheRolloverProtection

System(RollBar)

1.Removesidesandtopofcratefromthebase.

2.Removerollbarcomponentsfromthecrate.

3.Removerollbartubesfromsidesofcrate.

4.Removethetwobracketsusedtomountthebottom

oftheupperrollbartubetothecrate.

5.Removethe1/2-13x31/4inchcapscrewsand

1/2-13inchhexangelocknutsfromthetwo

bracketsateachendoftheupperrollbartubeand

retainforlateruse(Figure1).

6.Removethefour1/4inchlagscrewsholdingthe

wheelhubbracketstothecratebottomanddiscard.

Figure1

1.1/2-13x3/41/4inch

Capscrew

3.Upperrollbartube

2.1/2-13inchhexangelock

nuts

P .O.Box808

Beatrice,NE68310

PartNo.4500-171Rev.A

PrintedintheUSA.

AllRightsReserved

7.Raisetherearoftheunitapproximately10–12inches

andsupportitwithjackstandsorequivalentsupport.

Caution

Raisingtherearoftheunitforassemblyrelying

solelyonmechanicalorhydraulicjackscouldbe

dangerous.Themechanicalorhydraulicjacks

maynotbeenoughsupportormaymalfunction

allowingtheunittofall,whichcouldcause

injury.

DoNotrelysolelyonmechanicalorhydraulic

jacksforsupport.Useadequatejackstandsor

equivalentsupport

8.Locatetheleftandrightlowerrollbartubes.

9.Alignlowerrollbartubesalongrearengineframe

(Figure2).

10.Looselyinstalllowerrollbarhardware(four3/8-16

x1inchcapscrews,fourspringdiscwashersand

four3/8-16inchwhizlocknuts)tothetubesoneach

side(Figure2).

Note:Besurethespringdiscwasherconeis

installedtowardstheheadofthecapscrew.

Figure2

1.3/8-16x1inchcapscrews3.Wheelnuts

2.Springdiscwasher(cone

towardscapscrewhead)

4.3/8-16inchwhizlocknuts

Figure3

1.1/4-20inchnylocnut5.Upperrollbartube

2.1/2-13inchhexangelock

nuts

6.Latchpinassembly

3.Applyoiltoinsidesurface

ofearshapedholes

7.1/2-13x31/4inch

capscrew

4.Bumper

11.Locatethelatchpinassemblies(pinandhairpin

connectedwithalanyard).

12.Inserta1/2-13x31/4inchcapscrew(removedin

step5)intothebenttabwasheronthelanyardof

eachpinassembly(Figure3).

Note:Makesurethebenttabinthewasheris

towardstheheadofthebolt.

13.Lightlyoiltheinsidesurfacesoftheear-shaped

platesattheupperendofthelowerrollbartubes

(Figure3).

14.Locatetheupperu-shapedsectionoftherollbar.

Installtheupperrollbarsectionusingthetwo1/2-13

x31/4inchcapscrewsandtwo1/2-13inchhex

angelocknuts(removedinstep5).Donotover

tighten.Makesureupperrollbarcanpivotfreely.

Note:Makesurethecapscrewandnutsareinstalled

withthenuttotheinsideoftherollbar.

Note:Makesurethetabonthelanyardwasheris

installedasshownandpointstowardthefrontof

theunit.

15.Raisetherollbarintotheuprightpositionandsecure

withthelatchpinassembliesoneachside.Install

latchpinfromoutersurfaceofrollbarassemblyand

securewiththehairpintotheinside.

16.Torquealllowerrollbarhardwareattachedtothe

machineframeto30-35ft-lb.(41-47N-m).

InstallingtheAirCleanerGuard

1.LocatetheblackU-shapedGuard,twoU-bolts,and

four3/8-16inchNylocnuts.

2.PositiontheGuardovertheAirIntakeCapand

looselyinstallfasteninghardwareontorighthand

RollBartubeasshowninFigure4.

3.EnsurethattheGuardiscenteredovertheAirIntake

Capandtightenthefour3/8-16inchnylocnuts.

Figure4

1.3/8-16inchnylocnut3.Guard

2.3/8-16x1inchU-Bolt4.Airintakecap

InstallingtheDriveWheels

1.Removethe1/2-20inchdrivewheelnuts(installed

onstudsofdrivemotors;Figure2)andretainfor

wheelmounting.Removeanddiscardshipping

bracketsmountedonwheelhubs.

2.Mountdrivewheelswiththevalvestemtothe

outsideoftheunit.Secureusingfour1/2-20inch

wheelnutsremovedinstep1.

3.Torqueto95ft-lb(128N-m)

CheckingTirePressure

1.Checkthetirepressureinthedrivetires.Proper

inationfordrivetiresis10psi(69kPa).

2.Adjustifnecessary.

ServicingtheBattery

Warning

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

Important:Themachineisshippedwithalled

leadacidbattery.

1.Unhookseatlatchandtiltseatuptogainaccessto

thebattery.

Danger

Chargingthebatterymayproduceexplosive

gasses.Batterygassescanexplodecausing

seriousinjury.

•Keepsparks,ames,orcigarettesawayfrom

battery.

•Ventilatewhenchargingorusingbatteryin

anenclosedspace.

•Makesureventingpathofbatteryisalways

openoncebatteryislledwithacid.

2.Checkthevoltageofthebatterywithadigital

voltmeter.Locatethevoltagereadingofthebattery

inthetablebelowandchargethebatteryforthe

recommendedtimeintervaltobringthechargeup

toafullchargeof12.6voltsorgreater.

Important:Makesurethenegativebattery

cablesaredisconnectedandthebatterycharger

usedforchargingthebatteryhasanoutputof

16voltsand7ampsorlesstoavoiddamaging

thebattery(seechartforrecommendedcharger

settings).

Voltage

Reading

Percent

Charge

Maximum

Charger

Settings

Charging

Interval

12.6or

greater

100%16volts/7

amps

NoCharging

Required

12.4–12.675–100%16volts/7

amps

30Minutes

12.2–12.450–75%16volts/7

amps

1Hour

12.0–12.225–50%14.4volts/4

amps

2Hours

11.7–12.00–25%14.4volts/4

amps

3Hours

11.7orless0%14.4volts/2

amps

6Hoursor

Caution

Iftheignitionisinthe“ON”positionthere

ispotentialforsparksandengagementof

components.Sparkscouldcauseanexplosion

ormovingpartscouldaccidentallyengage

causingpersonalinjury

Besureignitionswitchisinthe“OFF”position

beforechargingthebattery.

3.Connectthenegativebatterycables.

Note:Ifthepositivecableisalsodisconnected,

connectthepositive(red)cabletothepositive

batteryterminalrst,thenthenegative(black)cable

tothenegativebatteryterminal.Slipinsulatorboot

overthepositiveterminal.

Note:Iftimedoesnotpermitchargingthebattery,

orifchargingequipmentisnotavailable,connect

thenegativebatterycablesandrunthevehicle

continuouslyfor20to30minutestosufciently

chargethebattery.

PositioningtheDischargeChute

Loosentwo5/16inchnylocnutsattachingdischarge

chute.Lowerthedischargechuteintoposition.

Retightennylocnutsuntilchuteissnugbutcanpivot

freely.

ServicingtheEngine

RefertoEngineOwner’sManual.

ServicingtheEngineCoolant

Themachineisshippedlledwithenginecoolant.

Warning

Dischargeofhotpressurizedcoolantor

touchinghotradiatorandsurroundingparts

cancausesevereburns.

•Donotremovetheradiatorcapwhenthe

engineishot.Alwaysallowtheengineto

coolatleast15minutesoruntiltheradiator

capiscoolenoughtotouchwithoutburning

yourhandbeforeremovingtheradiatorcap.

•Donottouchradiatorandsurroundingparts

thatarehot.

Caution

Enginecoolantistoxic.Swallowingengine

coolantcancausepoisoning.

•Donotswallowenginecoolant.

•Keepoutofreachfromchildrenandpets.

Withcoolengine,checkthatcoolantlevelisuptothe

indicatorlineontheoverowbottle.Ifnot,add50/50

coolantmixtooverowbottletobringthelevelupto

theindicatorline.Alsocheckcoolantlevelinradiator.

Fillitashighaspossiblewith50/50coolantmix.

Note:UnitsshouldonlybelledwithDexCool©

extendedlifecoolant,whichcanbeidentiedbyits

orangecolor.

ServicingtheHydraulicOil

Themachineisshippedwithhydraulicoilinthe

reservoir.

1.Runthemachineforapproximately15minutesto

allowanyextraairtopurgeoutofthehydraulic

system.

2.Checkhydraulicreservoirandifnecessaryllthe

reservoirtotheappropriatelevelwithMobil1

15W-50syntheticmotoroil.

3.Replacehydraulicreservoircapandtightenuntil

snug.Donotovertighten.

Note:Thebafeislabeled“HOT”and“COLD”.

Theoillevelvarieswiththetemperatureoftheoil.

The“HOT”levelshowsthelevelofoilwhenitisat

225°F(107°C).The“COLD”levelshowsthelevelof

theoilwhenitisat75°F(24°C).Filltotheappropriate

leveldependinguponthetemperatureoftheoil.For

example:Iftheoilisabout150°F(65°C).Filltohalfway

betweenthe“HOT”and“COLD”levels.Iftheoilisat

roomtemperature(about75°F(24°C)),llonlytothe

“COLD”level.

FillingOuttheWarranty

RegistrationForm

Filloutwarrantyregistrationformandplacekeysinto

literaturepack.

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