Evinox ModuSat XR Manual de usuario

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Evinox ModuSat XR (Eco)

Twin Plate Heat Interface Unit

Installation Manual

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Contents

GENERAL INFORMATION............................................................................................... 4

Application........................................................................................................................ 4

Symbols............................................................................................................................. 4

Warning............................................................................................................................. 4

Safety instructions............................................................................................................. 5

Maintenance requirements............................................................................................... 5

TECHNICAL FEATURES ................................................................................................... 6

Typical ModuSat® XR & XR-ECO Unit................................................................................. 6

Function and operation ..................................................................................................... 6

Typical Schematic (All Top Connections) ........................................................................... 7

Technical Parameters ........................................................................................................ 8

Connection Configurations................................................................................................ 9

Typical Dimensions (connection configurations shown).................................................. 10

INSTALLATION ............................................................................................................. 14

Handling.......................................................................................................................... 14

Positioning....................................................................................................................... 14

Hydraulic connections ..................................................................................................... 15

Wall fixing........................................................................................................................ 15

Use of Pre-installation Rig ............................................................................................... 15

Evinox Flushing By-pass Kit.............................................................................................. 17

Flushing Primary Circuit................................................................................................... 17

First fill of the HIU ........................................................................................................... 18

HIU Flushing .................................................................................................................... 18

First fill of apartment heating system.............................................................................. 19

Water treatment ......................................................................................................... 19

Water Quality Guidelines ................................................................................................ 20

Dosing Secondary System................................................................................................ 20

Warranty due to Water Quality....................................................................................... 21

Electrical Connections ................................................................................................. 22

Removing the Front panel ............................................................................................... 22

ModuSat® Wiring Connections........................................................................................ 23

5.2.1 RJ45 Connections ..................................................................................................... 23

ModuSat® Connection Board........................................................................................... 24

5.4 Typical ModuSat® Electric Wiring Diagram with 2 Zone Control (2 Evinox ViewSmart

Room Controllers)....................................................................................................................... 25

ViewSmart Room controller connections ........................................................................ 26

SmartTalk® system wiring ............................................................................................... 27

SETTING INTO OPERATION / COMMISSIONING .......................................................... 28

Pre-commissioning checklist............................................................................................ 28

Pressure independent control valve................................................................................ 29

6.2.1 Pump........................................................................................................................ 30

Available Pump Head ...................................................................................................... 31

Initial Commissioning Procedure ..................................................................................... 32

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WARRANTY ................................................................................................................. 33

KIWA CERTIFICATE....................................................................................................... 35

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GENERAL INFORMATION

Application

The Evinox ModuSat® XR heat interface unit provides instantaneous domestic hot water and indirect

space heating when connected to a district or communal heating system. The Evinox ModuSat® XR

unit requires electrical supply to function.

Symbols

IMPORTANT NOTE REGARDING CORRECT INSTALLATION

WARNING REGARDING PERSONAL SAFETY

WARNING OF DANGER OF ELECTRIC SHOCK

Warning

Follow the instructions. These instructions must be read and observed carefully before

installing and operating the ModuSat® heat interface unit. Failure to read and follow the

instructions provided within this document may cause a safety hazard and/or failure of the

equipment.

Qualified personnel only. The Evinox heat interface unit must be installed, commissioned

and maintained by qualified and competent personnel in accordance with this document as

well as national regulations and standards.

Warning of transport damage. Always check to ensure that the ModuSat® heat interface

unit has not been damaged during transport.

Warranty. Any modifications or adjustments carried out without Evinox Energy official

authorisation will invalidate the warranty and absolve Evinox Energy from any liability.

Product modifications. Evinox Energy reserves the right to make changes or modifications to

the products without prior notice.

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Safety instructions

The Evinox heat interface unit must be installed, commissioned and maintained by qualified and

competent personnel in accordance with this document as well as national regulations and

standards.

High temperatures.

Take necessary precautions when working on the unit as high operating

temperatures may cause severe skin burns.

Risk of Electric shock.

Disconnect the electricity supply before starting any works on the unit.

Qualified personnel.

Electrical installation must only be carried out by qualified personnel.

In the case of water leak.

Take caution of hot water

Slowly close the isolation valves at the top of the unit

Contact Evinox Energy

Maintenance requirements

We recommend the unit is checked at least every 24 months by an authorised maintenance

engineer. If the unit is subject to excessively heavy usage or non domestic installations (for example

in a light commercial environment), we recommend having it checked more than every 24 months.

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TECHNICAL FEATURES

Typical ModuSat® XR & XR-ECO Unit

Note: The product may look different from the image shown.

Function and operation

District or communal heating system –the primary thermal energy is used to produce

domestic hot water and heating.

Domestic hot water (DHW) - the DHW is prepared via a plate heat exchanger and is

activated when flow is registered through the flow sensor located on the cold water inlet.

The electronically controlled Pressure Independent Control Valve (PICV) modulates the

primary flow rate to maintain the DHW temperature. This unit operates with the DHW

taking priority over HTG –when the hot water is used it will temporarily cut the heating

operation. Once the hot water outlets are closed the heating operation will be resumed.

Heating (HTG) –when the space heating demand is requested by the end user controller,

the heating operation is started. The electronically controlled PICV is used to modulate the

primary flow rate to match the heating demand. The unit has an integrated heating

circulation pump which is switched on when the heating is on and modulates based on

secondary heating delta T.

Keep Warm Facility –when the heat interface unit is set in the Comfort mode, the DHW

plate heat exchanger is kept warm by opening the domestic hot water PICV to pulse the

primary heating through the plate in order to maintain a set temperature. This is in order to

ensure a fast DHW response time.

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Typical Schematic (All Top Connections)

ModuSat XR (ECO)

Note: Other connection arrangements are available

see page 10 for details.

Components

APrimary / LTHW flow

BPrimary / LTHW return

CSecondary / Domestic cold water

Inlet

DSecondary /Domestic hot water

outlet

ESecondary / Apartment

heating flow

FSecondary / Apartment

heating return

G Connection for safety

discharge

Primary Circuit Side

1Insulated plate heat exchanger

(Heating)

2Heating Pressure Independent

Control Valve with actuator

3Insulated plate heat exchanger

(Domestic Hot Water)

4 DHW Pressure Independent

Control Valve with actuator

5Heat meter

DHW Secondary Side Circuit

6 Flow sensor

Heating Secondary Side Circuit

7 Heating expansion vessel

8 Safety UFH thermostat (optional)

9 Pressure sensor

10 Safety relief discharge

11 Pressure gauge

12 Heating circulation pump

Controls & Other Items

13 Filling loop (External)

14 Electronic control board

15 ViewSmart room control unit

16 Flushing bypass kit

S1, S2 –temperature sensors as a part of

the heat meters

S3 –DHW temperature sensor

S4, S5 –heating flow and return

temperature sensors

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Technical Parameters

Electrical

XR 30/55-/70…

XR-ECO 30/55-77…

XR 100-XX

Electric supply

220 / 240 Volt (AC)

Frequency

50 Hz

Current absorption

0,6 Amps

Hydraulic connections

XR 30/55-/70…

XR-ECO 30/55-77…

XR 100-XX

Primary circuit supply

3/4 ”BSP

1 ”BSP

Primary circuit return

3/4 ”BSP

1 ”BSP

DCW inlet

3/4 ”BSP

1 ”BSP

DHW supply

3/4 ”BSP

1 ”BSP

Apartment circuit supply

3/4 ”BSP

Apartment circuit return

3/4 ”BSP

Drain

1/2 ”Compression

Hydraulic characteristics

XR 30/55-/70…

XR-ECO 30/55-77…

XR 100-XX

Pipework material

Copper

Plate heat exchanger material

Stainless steel 316L

Operating medium

Water

Primary circuit max pressure

16 bar

Primary minimum differential

pressure

50 kPa* (0.5 bar)

*may vary depending on the required output

Primary maximum differential

pressure

400 kPa (4 bar)

Apartment heating circuit

recommended cold fill pressure

1.0 bar

Apartment heating maximum pressure

3 bar

Apartment heating expansion vessel

8 L

DHW max pressure

10 bar

DCW min pressure

1 bar

Max supply temperature (Primary)

85°C

Mass

Dry

Wet

XR ECO TP-30-10R

34.5 kg

36.5 kg

XR ECO TP-55-10R

35 kg

37.5 kg

XR ECO TP-70-10A

37 kg

39.5 kg

XR TP-100-10A

43 kg

47.5 kg

For other models please contact Evinox.

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Connection Configurations

The ModuSat® XR heat interface unit comes with a variety of connection combinations to ease the

installation and the aesthetics of the installation. Please find the options below.

PF –Primary flow (in) CW –Cold water (in) SF –Secondary heating flow (out)

PR –Primary return (out) HW –Hot water (out) SR –Secondary heating return (in)

DR –Secondary heating drain (safety relief discharge)

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Typical Dimensions (connection configurations shown)

TL1 –ModuSat® XR Twin Plate 30/55/70-…& XR-ECO 30/55/70-… All Top Connections

Minimum space requirements for access and servicing: Top: 190 mm (To allow for H-type

flushing by pass), Front: 700 mm, Side: 50 mm, Bottom: Sufficient space to connect the drain.

Please Note: Flushing bypass to be installed on primary connections A & B.

TL5 –ModuSat® XR Twin Plate 30/55/70-…& XR-ECO 30/55/70-… Primary Flow & Return, Cold Water

& DHW at the Top. Secondary Heating Flow & Return at the Bottom

Minimum space requirements for access and servicing: Top: 190 mm (To allow for H-type flushing

by pass), Front: 700 mm, Side: 50 mm, Bottom: Sufficient space to connect the drain and a strainer

valve.

Please Note: Flushing bypass to be installed on primary connections A & B.

HIU Connections:

A, B, C, D, E, F: 3/4’’ BSPP male

thread.

G: 1/2’’ compression.

HIU Connections:

A, B, C, D, E, F: 3/4’’ BSPP male

thread.

G: 1/2’’ compression.

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