Evinox ModuSat TP 40-10 Guía del usuario

ModuSat TP Twin Plate

Satellite Heating Unit

Installation, Commissioning and

Servicing Instructions

Evinox Ltd T. +44 (0)1372 722277 E. technical@evinox.co.uk W. www.evinox.co.uk

2551390A

2

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Contents

1GENERALINFORMATION………………………………………………………………………………………………4

1.1Warnings………………………………………………………………………………………………………….4

1.2Symbols……………………………………………………………………………………………………………4

1.3SafetyInstructions…………………………………………………………………………………………...4



2TECHNICALFEATURES…………………………………………………………………………………………………..6

2.1TypicalSchematicPrinciple(AllTopConnections………………………………………………6

2.2Connectionconfigurations…………………………………………………………………………….…7

2.3Dimensions……………………………………………………………………………………………………...10

2.4TechnicalFeatures…………………………………………………………………………………………...14

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3INSTALLATION………………………………………………………………………………………………………………15

3.1Recommendedhandlingprocedure………………………………………………………………….15

3.2ModuSatTPpositioning……………………………………………………………………………………15

3.3ChecksbeforeconnectingtheModuSatTP……………………………………………………….15

3.4HydraulicConnections………………………………………………………………………………………17

3.5UseofPre‐installationRig………………………………………………………………………………..18

3.6WallFixing……………………………………………………………………………………………………….19

3.7PressureIndependentControlValve(PICV)Adjustment……………………………………21



4PRIMARYANDSECONDARYCIRCUIT…………………………………………………………………………….24

4.1Watertreatment……………………………………………………………………………………………..24

4.2Cleaning…………………………………………………………………………………………………………..24

4.3Precautions………………………………………………………………………………………………………25

4.4Bionibal……………………………………………………………………………………………………………26

4.5FlushingBypass………………………………………………………………………………………………..27



5ELECTRICCONNECTIONS……………………………………………………………………………………………….28

5.1ModusatWiringConnections……………………………………………………………………………29

5.2ModuSatConnectionBoard(Visibleoncethecoverisremoved)……………………….31

5.3Roomcontrollerconnections…………………………………………………………………………….32

5.4TypicalModuSatElectricWiringDiagram(SingleRoomController)………………….34

5.5TypicalModuSatElectricWiringDiagramwith2ZoneControl

(2RoomControllers)…………………………………………………………………………………………35

3



5.6TypicalWiringDiagramwith3rdPartyRoomStat……………………………………………36

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6COMMISSIONING………………………………………………………………………………………………………..37

6.1InitialCommissioningProcedure………………………………………………………………………37

6.2ApartmentCircuitBalancing…………………………………………………………………………….38

6.3Useofthecommissioningswitch……………………………………………………………………..39

6.4AdjustmentofTMV………………………………………………………………………………………….40

6.5PumpStart‐up‐WiloPWMPump…………………………………………………………………….41

6.6Warranty…………………………………………………………………………………………………………42

4

1 GENERAL INFORMATION

1.1 Warnings

The ModuSat unit requires mains electrical connections and connection to the primary, low

temperature hot water system and mains cold water supply to function.

A pre-installation rig is available to the installer to help position and space the pipe

connections to the unit during first fix, prior to the ModuSats being delivered to site.

Installation must be carried out by a competent engineer in line with current regulations.

Failure to read and follow the instructions provided within this document may cause

potential injury or failure of the equipment.

Therefore it is advised that the installer reports any equipment faults or defects to an

authorised Evinox representative.

Any modifications or adjustments carried out without EVINOX official authorisation will

invalidate the warranty and absolves Evinox from any liability.

Evinox has the right to make any changes or modifications to the products without prior

notice.

1.2 Symbols

Follows a list of symbols used in this manual:

IMPORTANT NOTE REGARDING CORRECT

INSTALLATION

IMPORTANT NOTE REGARDING PERSONAL SAFETY

AND CARE

CAUTION !

DANGER OF ELECTRICAL SHOCK!

CAUTION !

1.3 Safety Instructions

All installation and maintenance operations must be carried out by competent engineers

according to current regulations

In case of water leaks:

Disconnect the electric power supply

Slowly close the main water isolation valves to the unit

Inform Evinox or approved Evinox engineer

We recommend the unit is checked at least once a year by an authorised

maintenance engineer. If the unit is subject to excessively heavy usage or non

domestic installations (for example in a light commercial environment), we

recommend having it checked more than once per year.

Disconnect the electrical supply prior to starting any work on a ModuSat

TP.

5

ModuSat TP – Top

Connections

6

2 TECHNICAL FEATURES

2.1 Typical Schematic Principle (All Top Connections)

ModuSat TP 40-10, 50-10 & 60-10

Note: Other connection arrangements

are available on request

The cabinet is constructed from painted steel in white

Components

APrimary / DH flow

BPrimary / DH return

CDomestic cold water Inlet

DDomestic hot water outlet

ESecondary / Apartment

heating flow

FSecondary / Apartment

heating return

G Connection for safety

discharge

Primary Circuit Side

1Insulated plate heat exchanger

(Heating)

2Heating Pressure Independent

Control Valve with actuator

3Insulated plate heat exchanger

(Domestic Hot Water)

4 DHW Pressure Independent

Control Valve with actuator

5Heat meter

6Non-return valve

DHW Secondary Side Circuit

7Lime scale reducer (Optional)

8 Blending valve

Heating Secondary Side Circuit

9 Heating expansion vessel

10 Low pressure switch

11 Safety relief discharge

12 Manometer

13 Heating circulation pump

14 Safety thermostat (Optional)

Controls & Other Items

15 Wireless RS 485

16 Electronic control board

17 Room control unit

18 Strainer & IV assembly

19 Filling loop (External)

7

2.2 Connection configurations

Various connection configurations are available; a few of them are detailed here below.

Please contact Evinox for further information.

Legend: PF primary flow, PR primary return, SF secondary flow, SR secondary return

DR drain, CW cold water, HW domestic hot water

TL1TL2

T1T2T3T4T5T6 T7 T1 T2 T3T4T5 T6 T7

PFPRCWHW SF SR PF PR CW SF SR

   

    DR    HWDR  

B1B2B3B4B5B6 B7 B1 B2 B3B4B5 B6 B7

TL3TL4

T1T2T3T4T5T6 T7 T1 T2 T3T4T5 T6 T7

PFPRHW SF SR PF PR    SF SR

   

  CWDR     CWHWDR  

B1B2B3B4B5B6 B7 B1 B2 B3B4B5 B6 B7

TL5TL6

T1T2T3T4T5T6 T7 T1 T2 T3T4T5 T6 T7

PFPRCWHW   PF PR CW   

   

   DR SF SR    HWDR SF SR

B1B2B3B4B5B6 B7 B1 B2 B3B4B5 B6 B7



8

TL7TL8

T1T2T3T4T5T6 T7 T1 T2 T3T4T5 T6 T7

PFPRHW   PF PR     

   

  CWDRSF SR   CWHWDR SF SR

B1B2B3B4B5B6 B7 B1 B2 B3B4B5 B6 B7

BL1BL2

T1T2T3T4T5T6 T7 T1 T2 T3T4T5 T6 T7

  CWHW    CW   

   

PFPR  DRSF SR PF PR  HWDR SF SR

B1B2B3B4B5B6 B7 B1 B2 B3B4B5 B6 B7

BL3BL4

T1T2T3T4T5T6 T7 T1 T2 T3T4T5 T6 T7

   HW     

   

PFPRCW DRSF SR PF PR CWHWDR SF SR

B1B2B3B4B5B6 B7 B1 B2 B3B4B5 B6 B7



9

BL5BL6

T1T2T3T4T5T6 T7 T1 T2 T3T4T5 T6 T7

  CWHW SF SR   CW SF SR

   

PFPR  DR  PF PR  HWDR  

B1B2B3B4B5B6 B7 B1 B2 B3B4B5 B6 B7

BL7BL8

T1T2T3T4T5T6 T7 T1 T2 T3T4T5 T6 T7

   HW SF SR PF PR     

   

PFPRCW DR   CWHWDR SF SR

B1B2B3B4B5B6 B7 B1 B2 B3B4B5 B6 B7

10

2.3 Typical Dimensions (Typical connection configurations shown)

TL1 - TP 40-10 & 50-10 All Top Connections

BL4 TP 40-10 & 50-10 All Bottom Connections

Note: For clarity, safety drain connections are not shown. Please refer to hydraulic arrangements.

Additional connection configurations available as detailed on pages 7-9 of this manual. For specific

hydraulic arrangements for other connection configurations please contact the Evinox Technical

Department on 01372 722277.

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