Ever POWERLINE RT PLUS 6000 Manual de usuario

EVER POWERLINE RT PLUS 6000 / 10000 UPS Operating Manual

2020-03-20 13:06

Pomoc Techniczna, tel.: +48 61 6500 400

www.ever.eu

TABLE OF CONTENTS

INTRODUCTION.................................................................................................................................................................... 3

GENERAL FEATURES OF THE UPS UNIT....................................................................................................................... 4

SAFETY INSTRUCTIONS AND RECOMMENDATIONS................................................................................................ 5

TECHNICAL DESCRIPTION............................................................................................................................................. 11

UNPACKING THE PRODUCT......................................................................................................................................... 11

What’s in the box? ......................................................................................................................................................... 11

ELEMENTS OF THE UPS –REAR PANEL .................................................................................................................... 12

BATTERY MODULE DESIGN –REAR PANEL ............................................................................................................ 13

PDU (optional equipment).................................................................................................................................................. 13

HOW IT WORKS............................................................................................................................................................... 14

USER INTERFACE MENU STRUCTURE....................................................................................................................... 16

UPS status menu............................................................................................................................................................ 17

Event log menu .............................................................................................................................................................. 18

Measurements menu ...................................................................................................................................................... 19

Control menu................................................................................................................................................................. 20

Identification menu........................................................................................................................................................ 22

Settings menu................................................................................................................................................................. 22

OPERATION MODES AND WARNINGS ....................................................................................................................... 25

PROTECTION.................................................................................................................................................................... 27

Overload protection....................................................................................................................................................... 27

Short-circuit protection.................................................................................................................................................. 27

Against overvoltage (Anti-surge)................................................................................................................................... 28

Thermal protection ........................................................................................................................................................ 28

EPO ............................................................................................................................................................................... 28

UPS UNIT INSTALATION .................................................................................................................................................. 29

ELECTRICAL SYSTEM ON THE PREMISES ................................................................................................................ 29

UNPACKING THE PRODUCT......................................................................................................................................... 29

INSTALING THE UPS UNIT............................................................................................................................................ 30

Connecting elements...................................................................................................................................................... 30

Backfeed protection ....................................................................................................................................................... 31

INSTALLATION OF THE UPS WITH A BATTERY MODULE .................................................................................... 32

INSTALLATION OF THE UPS WITH A BATTERY MODULE –RACK VERSION ................................................... 34

DISCONNECTING THE BATTERY MODULE .............................................................................................................. 35

INSTALLATION OF THE PDU (optional equipment) –TOWER VERSION.................................................................. 36

INSTALLATION OF THE PDU (optional equipment) –RACK VERSION..................................................................... 39

Starting up the UPS unit (power supply from the mains)............................................................................................... 40

Starting the UPS up from the battery (cold start) .......................................................................................................... 41

Switching off the UPS .................................................................................................................................................... 41

Switching from MAINS mode to BYPASS mode (service bypass) –by means of PDU .................................................. 41

Switching from BYPASS mode (service bypass) to MAINS mode –by means of PDU .................................................. 42

PARALLEL SYSTEMS......................................................................................................................................................... 42

INSTALLATION PARALLEL CARD .............................................................................................................................. 43

INSTALLATION OF THE SYSTEM ................................................................................................................................ 45

SYSTEM START-UP......................................................................................................................................................... 47

SWITCHING OFF THE SYSTEM..................................................................................................................................... 48

ADDITIONAL FUNCTIONALITIES OF THE UPS UNIT............................................................................................... 49

DRY CONTACTS.............................................................................................................................................................. 49

DRY IN........................................................................................................................................................................... 49

DRY OUT....................................................................................................................................................................... 49

COMMUNICATION WITH EXTERNAL MANAGEMENT/CONTROL SYSTEMS................................................... 50

COMMUNICATION USING RS232 OR USB.................................................................................................................. 50

SNMP/HTTP NETWORK MANAGEMENT CARD ........................................................................................................ 50

Installation of the management card.............................................................................................................................. 51

OPERATING INSTRUCTIONS .......................................................................................................................................... 52

TESTING BATTERIES...................................................................................................................................................... 53

INTERACTION WITH ELECTRICAL GENERATORS.................................................................................................. 53

STORAGE, MAINTENANCE AND TRANSPORT.......................................................................................................... 54

DISPOSAL ......................................................................................................................................................................... 54

TECHNICAL PARAMETERS............................................................................................................................................. 56

DIAGNOSTICS OF ERRORS REPORTED BY THE UPS............................................................................................... 58

LEGAL REGULATIONS AND WARRANTY................................................................................................................... 62

DECLARATION OF CONFORMITY............................................................................................................................... 62

WARRANTY ..................................................................................................................................................................... 62

EVER POWERLINE RT PLUS 6000 / 10000 UPS Operating Manual

www.ever.eu

Pomoc Techniczna, tel.: +48 61 6500 400

2020-03-20 13:06

INTRODUCTION

Thank you for purchasing the EVER POWERLINE RT PLUS UPS system. This UPS

unit has been designed and engineered to provide the highest standard of protection

against power failure. We hope that the purchased UPS unit will meet your

expectations.

This manual contains all relevant information to ensure correct and safe operation of

the unit. Please read this manual carefully and thoroughly prior to using the EVER

POWERLINE RT PLUS unit. This will help you operate the unit correctly and safely.

The POWERLINE RT PLUS units were designed for computer servers, small

computer networks, workstations and other electrical, electronic ad IT systems. With

the universal rack / tower housing, the UPS orientation can be changed quickly.

EVER POWERLINE RT PLUS 6000 / 10000 UPS Operating Manual

2020-03-20 13:06

Pomoc Techniczna, tel.: +48 61 6500 400

www.ever.eu

GENERAL FEATURES OF THE UPS UNIT

The POWERLINE RT PLUS UPS units are ON-LINE (VFI) class devices, designed to

work with equipment supplied from ~ 230 VAC single-phase electric power mains.

They provide energy for practically any device whose power rating is not greater than

the UPS unit's power rating.

Alongside their excellent performance and reliability, the POWERLINE RT PLUS

UPS units offer a number of other advantages:

Output active power is equal to apparent power (PF=1).

On-line operation with real double conversion, sine wave output voltage

(ensuring top quality VFI-SS-111 parameters).

The universal rack / tower housing, thanks to which the UPS orientation can be

changed quickly. The LCD's rack / tower mode selection is done via software.

Availability of the ECO mode –further improves the efficiency of the power

supply system (through the ability to differentiate between periods with varying

degrees of safeguards).

HID USB communication interface - the UPS can operate with other devices

without the necessity to install software.

Scalability (extension) of autonomous operation time thanks to the ability of

connecting up to 6battery modules to the UPS.

Possibility to increase the quantity of output sockets by connecting to a PDU.

Power scaling thanks to optional parallel operation (with up to 3 units).

The Start-on-battery function enables the UPS to be started even if power from

the mains is not available ("Cold start").

Remote Emergency Power Off (Remote EPO) functionality which interrupts

power supply from the UPS output to loads in extreme situations or in

emergency (e.g. fire).

Manageable outputs (1 –section –optional equipment PDU).

Dry Contacts as standard.

Wide range of input voltage.

Adjustable battery charging current from LCD panel and PowerSoft software.

EVER POWERLINE RT PLUS 6000 / 10000 UPS Operating Manual

www.ever.eu

Pomoc Techniczna, tel.: +48 61 6500 400

2020-03-20 13:06

SAFETY INSTRUCTIONS AND RECOMMENDATIONS

A) General considerations

CAUTION! Before starting the procedures described in this manual,

please read the general safety instructions (including the instructions

found in this document), health & safety information, environmental

protection information and legal regulations that may apply. Always

observe the instructions and recommendations found in these

documents.

CAUTION! The user is strictly forbidden from performing any repairs, as

this would constitute a health hazard and may result in death. Any

repairs and replacement of batteries should be conducted only by

qualified service technicians properly authorized pursuant to the valid

legal regulations.

CAUTION! The unit should be operated and stored in conditions

complying with the requirements set in the specification (technical

documentation).

CAUTION! The device is completely disconnected from the mains only

when the power lead is removed from the mains socket (the plug is

removed from the mains socket).

CAUTION! The device works with an external source of continuous

energy (battery modules). Its output may be live, even if it is not

connected to the mains.

CAUTION! The user should place warning labels on all remotely

installed primary isolation switches in order to warn electrical service

technicians that the circuit is powered by a UPS unit. The following (or

equivalent) text should be used on such warning labels:

DISCONNECT THE UPS SYSTEM BEFORE STARTING WORK ON THIS

CIRCUIT.

EVER POWERLINE RT PLUS 6000 / 10000 UPS Operating Manual

2020-03-20 13:06

Pomoc Techniczna, tel.: +48 61 6500 400

www.ever.eu

CAUTION! Opening the unit’s casing may result in electric shock.

CAUTION! Do not touch any electrical connectors, terminals and internal

metal elements, unless power supply has been properly disconnected.

CAUTION! All openings and spaces designed to provide access to the

unit's electrical connections must remain covered (with applicable

covers). Failure to observe this requirement may create hazard

potentially resulting in injury or death for persons who touch such

connectors. It may also cause damage to the unit.

CAUTION! In the event of a short circuit, the resulting high current may

cause serious burns or scalds.

CAUTION! There are no user-serviceable parts inside the UPS unit.

CAUTION! The POWERLINE RT PLUS UPS units are not intended to

work directly with medical equipment, life-supporting equipment or any

other equipment that may have effect on health.

B) Installation information and requirements

CAUTION! The POWERLINE RT PLUS UPS units may only be installed

and maintained by suitably qualified service technicians.

CAUTION! Before installation of the UPS unit, the staff and users must

become familiar with the Health and Safety regulations when working

and handling electrical equipment up to 1 kV voltage.

CAUTION! Before connecting any cables or making any connections

within the UPS unit or in the electrical system, make sure there is no

dangerous voltage on electrical terminals and cables in the system.

EVER POWERLINE RT PLUS 6000 / 10000 UPS Operating Manual

www.ever.eu

Pomoc Techniczna, tel.: +48 61 6500 400

2020-03-20 13:06

CAUTION! The UPS may only be connected to a power system with

indicated rated voltage, with a suitable grounding connection installed.

The facility's electrical system to which the UPS unit is connected must

be fitted with overload and short-circuit protection.

CAUTION! Only TN-S or TN-C-S configuration is allowed on the UPS

unit's input side, and only TN-S configuration is allowed on the UPS

unit's output side.

CAUTION! No extension cords should be used for connecting the UPS

unit.

CAUTION! Installing a UPS unit in proximity of flammable materials or

substances is strictly prohibited!

Technicians must not work alone in hazardous conditions that may be dangerous

to health and/or life.

Shortly after the UPS unit has been moved from a cold environment to a warm

environment, moisture condensation may appear. The UPS unit must be

completely dry before installation and operation. The acclimatization time should

be at least 2 hours.

UPS units and battery packs must not be installed in humid environment.

UPS units and battery packs must not be installed in places where they would be

exposed to direct sunlight. They must not be installed near sources of heat.

Ventilation openings in the UPS unit casing must not be blocked. Always observe

distances to ventilation openings specified in the manual.

Before connecting the units, is necessary to check the condition of all leads,

cables, connectors, sockets and plugs, as well as that of the unit itself.

The unit must be connected to a power circuit with a PE grounding conductor.

Failure to observe this requirement may result in electric shock.

To reduce the risk of electric shock (in case the grounding cannot be checked),

the unit must be disconnected from the mains before installation or connecting to

other equipment. The power lead may only be reconnected after making all

required connections.

EVER POWERLINE RT PLUS 6000 / 10000 UPS Operating Manual

2020-03-20 13:06

Pomoc Techniczna, tel.: +48 61 6500 400

www.ever.eu

The electric system's grounding conductor leads the leakage current away from

the receivers. The leakage currents of all loads connected to the UPS unit's

output are combined in the UPS unit's power lead. The summary leakage current

may trigger protective devices (RCD) and result in disconnecting power to the

loads.

The UPS is connected in a permanent manner. Consequently, the fixed wiring

should feature a circuit breaker.

When connecting and disconnecting signal cables, all actions should be

performed with one hand only (if feasible). This is to avoid electric shock when

touching two surfaces with different electrical potentials.

Connecting leads should be placed so that people walking over them will not step

or trip on them.

An emergency power-off button (EPO), dedicated to the UPS system, should be

installed in the building's electrical system. This is to allow disconnecting, in

emergency, the UPS unit from the connected loads regardless of the mode in

which the UPS is operating.

To minimize the risk of fire, connections should only be made to circuits (electrical

systems) whose rating is adequate for the connected loads, with properly selected

overcurrent protection. Additionally, the breaker should feature at least a 3 mm

insulating air gap.

C) Operation of the UPS unit

Health and Safety regulations and guidelines specified in the UPS unit operating

manual must be observed when handling and operating the UPS unit.

All instructions must be executed step by step. If any problems emerge when

executing the instructions given in this document, please contact EVER service

support (www.ever.eu).

Never disconnect the grounding at the UPS unit or at the terminals of the

building's electrical system, as this will disable the UPS unit's protective

grounding.

There may be voltage on the UPS unit's output terminals, even if the UPS is

disconnected from the building's electrical system (due to presence of power in

the unit's internal batteries and/or battery packs).

Liquids and foreign bodies must not be allowed to penetrate the UPS casing.

EVER POWERLINE RT PLUS 6000 / 10000 UPS Operating Manual

www.ever.eu

Pomoc Techniczna, tel.: +48 61 6500 400

2020-03-20 13:06

WARNING: This is a C3 category UPS. For commercial and industrial use in

secondary environment. Additional precautions or limitations in installation may be

required to prevent the emission of interferences.

D) Maintenance, repair and breakdown information

Dangerously high voltages are present in the UPS unit. Only qualified service

technicians may perform maintenance works.

CAUTION - Risk of electric shock! Even if the unit has been disconnected from

the mains (from terminals of the electrical power supply), parts inside the UPS

unit remain connected to the batteries, which may create hazards. Disconnect the

battery and/or battery packs before carrying out any servicing and/or

maintenance. Make sure there is no dangerous voltage on the DC circuit internal

elements.

WARNING: Only properly authorized and qualified service technicians who have

legally required protection gear may replace batteries.

CAUTION - Risk of electric shock! Dangerous voltage may be present between

the battery circuit and the grounding point!

Batteries have high short-circuit current and pose a risk of electric shock. The

following precautions should be taken when working with batteries:

－remove jewelry, watches, rings and other metal items,

－only use tools with insulated handles.

When replacing the battery, always use the same type and the same number of

batteries. Using batteries of incorrect type may result in explosion.

Always dispose of used batteries according to relevant instructions.

WARNING: Disposing of batteries in a fire may result in explosion.

WARNING: Opening or damaging batteries may cause electrolyte to leak;

electrolyte is harmful to skin and eyes, and may also be toxic.

To avoid the danger of fire and damage to the mains or power supply system,

always replace broken or blown fuses with fuses of the same type and

parameters.

Disconnect the device from the mains before cleaning. Do not use liquid or

sprayed cleaning agents.

UPS units may only be disassembled by suitably qualified service technicians.

EVER POWERLINE RT PLUS 6000 / 10000 UPS Operating Manual

2020-03-20 13:06

Pomoc Techniczna, tel.: +48 61 6500 400

www.ever.eu

E) Transport and packaging requirements

Exercise particular care when transporting the equipment, due to its heavy weight.

Heavy equipment must be moved by at least two or more persons.

UPS units may be transported only in their original packaging boxes to ensure

adequate protection against shocks, vibrations and impact.

The unit should be operated and stored in conditions meeting the requirements in

the product specification. UPS units must be stored in a dry room with suitable

ventilation.

If a UPS is to be stored over a longer period of time, its batteries must be

recharged at least every 6 months. The recharging procedure must always be

recorded and documented.

Always make sure to check the date when recharging is due. Do not use the UPS

unit if the deadline has passed and the battery has not been recharged. In such

cases always contact service support.

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