Ever POWERLINE 31 series Manual de usuario

User Manual for POWERLINE 31 series power supply units

2010/01/25

www.ever.eu 2

TABLE

CONTENTS

TABLE OF CONTENTS ..........................................................................................................................2

INTRODUCTION.....................................................................................................................................3

GENERAL INFORMATION.....................................................................................................................3

INTENDED APPLICATION OF THE POWER SUPPLY UNIT ...........................................................3

GENERAL DESCRIPTION OF THE POWER SUPPLY UNIT............................................................3

UPS STRUCTURE..................................................................................................................................4

FRONT PANEL...................................................................................................................................4

BACK PANEL......................................................................................................................................6

INDUSTRIAL WORK SAFETY INSTRUCTIONS....................................................................................7

TRANSPORT ......................................................................................................................................7

ELECTRICAL SAFETY.......................................................................................................................8

INSTALLATION.......................................................................................................................................9

UNPACKING.......................................................................................................................................9

ASSEMBLY.......................................................................................................................................10

CONNECTING THE UPS .................................................................................................................11

FIRST START-UP.............................................................................................................................12

DESCRIPTION OF THE OPERATION OF THE POWER SUPPLY UNIT............................................13

GENERAL INFORMATION...............................................................................................................13

BYPASS MODE (MODE “01”)...............................................................................................................14

MAINS OPERATION MODE (MODE “02”) ...........................................................................................14

BACKUP (BATTERY) MODE (MODE “03”)..........................................................................................15

STORAGE CELLS TEST MODE (MODE “04”).....................................................................................15

SERVICE BYPASS MODE....................................................................................................................16

EMERGENCY MODE............................................................................................................................16

PROTECTION...................................................................................................................................17

Overload protection ...............................................................................................................................17

Short circuit protection...........................................................................................................................17

EPO.......................................................................................................................................................18

WORK WITH COMPUTERS.................................................................................................................19

RS 232 COMMUNICATION..............................................................................................................19

WINPOWER SOFTWARE INSTALLATION .....................................................................................19

CONFIGURATION OF THE UPS PARAMETERS ...........................................................................19

POWERSOFT PERSONAL SOFTWARE INSTALLATION AND CONFIGURATION......................20

Windows................................................................................................................................................20

Linus/Unix..............................................................................................................................................21

Software update ....................................................................................................................................22

COMMENTS ON OPERATION.............................................................................................................23

WORK WITH POWER GENERATORS............................................................................................23

STORAGE, MAINTENANCE, AND TRANSPORT ...........................................................................24

UTILISATION....................................................................................................................................24

TECHNICAL PARAMETERS ................................................................................................................25

INSTALLATION GUIDELINES..........................................................................................................25

TECHNICAL DATA ...........................................................................................................................26

DIAGNOSTIC OPERATIONS FOR ERRORS REPORTED BY THE UPS...........................................27

LEGAL REGULATIONS AND THE GUARANTEE................................................................................28

DECLARATION OF CONFORMITY .................................................................................................28

GUARANTEE....................................................................................................................................28

User Manual for POWERLINE 31 series power supply units

2010/01/25

www.ever.eu 3

INTRODUCTION

Thank you for purchasing the EVER POWERLINE power supply unit. It is the

latest series of a state-of-the-art power supply units that are dedicated to servers,

computer networks and data processing systems.

UPS EVER POWERLINE has been designed to meet all of your expectations related

to protection against power outages in the best way.

This manual contains information on how to operate and maintain the unit safely.

Thoroughly familiarise yourself with the EVER POWERLINE manual before first use

to ensure that it is operated properly.

GENERAL

INFORMATION

INTENDED

APPLICATION

THE

POWER

SUPPLY

UNIT

POWERLINE units are on-line (VFI) devices that are intended to work with

equipment powered from a ~230V single-phase grid.

NOTE! POWERLINE power supply units are not intended for use

with medical equipment to support life and/or health.

GENERAL

DESCRIPTION

THE

POWER

SUPPLY

UNIT

POWERLINE power supply units have he following components:

•rectifiers with PFC (power factor correction),

•battery charger,

•battery set,

•inverter manufactured with high-frequency IGBT technology,

•automatic bypass,

•manual (service mode) bypass,

•microprocessor control system with measurement circuits.

The input rectifies transforms the alternating voltage energy and supplies energy to

the internal DC bus. The power factor correction (PFC) system used in the unit

enables radical reduction in interference introduce to the power network. The DC bus

is the basic power source for the inverter that generates alternating sine wave current

that is used to feed the receivers. An independent charger is responsible for battery

charging. It is characterised by very low alternating charging current component

User Manual for POWERLINE 31 series power supply units

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which significantly extends battery life. A microprocessor control system (DSP)

ensures precision and reliability of the entire power supply system.

An automated bypass system increases the overall system security. In the event of

inverter failure, the current from the mains is provided directly to the load. The

automated bypass system thus becomes an additional passive safeguard of the load.

An additional manual bypass connection enables the complete switch of the load to

the mains and in consequence service and maintenance works. Internal power

circuits (except for the protected manual system) may be activated via an input fuse.

UPS

STRUCTURE

FRONT

PANEL

No.

Symbol

Name

Description

SELECT

If the unit is in BYPASS mode or zero mode (STANDBY),

pressing this button allows you to configure the unit’s

parameters: output voltage, frequency, BYBASS mode

options. To approve the selection, press ENTER (2)

ENTER

If the unit is in BYPASS mode, parameters set by means of

the SELECT key may be approved by pressing ENTER.

OFF

When the power supply is regular, pressing the OFF button

causes the unit to switch to BYPASS mode and turns off the

inverter. If the BYPASS mode option is available, the outlet is

powered from the BYPASS line

Turns the unit on

Deactivates sound alarms.

5 - LCD

LCD

User Manual for POWERLINE 31 series power supply units

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Display

Description

Input*

Input voltage value

Input voltage frequency

Indicates excessively high input voltage; not displayed if the voltage is

regular

Indicates excessively low input voltage; not displayed if the voltage is

regular

Output

Output voltage value

Output voltage frequency

Load

Unit load in W or VA

Indicates short-circuit of the unit’s output

Indicates unit overload

Storage cells

Storage cells voltage value

Charge level of storage cells

Indicates overload of the storage cells; the unit will switch to battery

mode

Indicates that the storage cells are discharged; the unit will soon

switch off

Mode/Error/Warning

Displays the unit’s mode, error codes and warnings

Inverter

Indicates the operational status of the inverter

Bypass

Indicates the operational status of the BYPASS circuits

Output voltage, frequency, BYPASS mode option

If the unit is in STANDBY or BYPASS mode, one of the four output

voltage values may be selected

If the unit is in STANDBY or BYPASS mode, one of the two input

voltage frequency values may be selected

If the unit is in STANDBY or BYPASS mode, one of the two BYPASS

mode options may be selected

For POWERLINE 10-31 power supply units, the information applies to phase C and for POWERLINE 15-31 power supply units the information

applies to phase A.

User Manual for POWERLINE 31 series power supply units

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BACK

PANEL

Back panel view for POWERLINE 10-31 and POWERLINE 15-31/20-31 power

supply units

1 - Wire holders

2 - Power network and receiving terminal panel shield

3 - Input protection

4 - Parallel port (option)

5 - Adapter card (option)

6 - RS 232 communication port

7 - Fans

8 - Service BYPASS switch shield

9 - Battery pack socket

10 - EPO connector

User Manual for POWERLINE 31 series power supply units

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INDUSTRIAL

WORK

SAFETY

INSTRUCTIONS

TRANSPORT

•Due to the considerable weight of the device, it is necessary to exercise

particular care when transporting it;

•The UPS units must be transported in a vertical position;

•The equipment must be protected against atmospheric conditions (shielded

against rain);

•Transport or storage in temperatures lower than 0°C and higher than 25°C for

extended periods is inadvisable, as it may impair the life of the batteries and

facilitate the condensation of water vapour;

•The considerable weight and overall dimensions of the equipment make it

necessary to ensure the appropriate transport conditions (the requisite number

of people, a forklift truck, and transport corridor);

NOTE! Should you observe any damage that may impact the

correct functioning of the equipment, please contact the

Service Centre.

•Heavy appliances must be moved by at least two or more persons;

•The device should be operated and stored in conditions concordant with those

set in the device specification;

NOTE! POWERLINE UPS units may be transported, installed,

and maintained only by qualified personnel.

NOTE! Exercise particular care during the transport, unloading

and installation of the equipment

User Manual for POWERLINE 31 series power supply units

2010/01/25

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ELECTRICAL

SAFETY

•it is forbidden to work on your own under conditions constituting a threat to life

and/or health;

•in the event of a brief short-circuit, the high current may cause serious burns;

•before connecting the device, it is necessary to check the technical condition of

the cables, plugs and sockets, as well as that of the device itself;

•to reduce the risk of electric shock, when it is impossible to check the earthing,

the device should be disconnected from the mains before installation or

connection to other equipment and then the power supply cord should be

connected again after all the connections are made;

•if possible, only use one hand when connecting and disconnecting the signal

transmitting cables in order to avoid potential electric shock when two surfaces

of the opposite charge touch;

•the device must be plugged with the system containing a protective line. Failure

to comply with this requirement can lead to electric shock;

•the installation must enable the total disconnection of the power source from the

UPS unit, for example by switching the fuse type “S”;

•a current receiver must be connected with the appropriate circuit protection

(manual or automatic fuse);

•the device is fitted with the earth conductor that channels leak current from

receivers (e.g. computer hardware); Differential protection should take this

aspect into account;

NOTE! The receiving line of the emergency supply system

should be equipped with a (remotely) controlled safety cut-out

(EPO - Emergency Power Off) located near the main power

switch and marked properly.

NOTE! It is strictly forbidden for the user to perform any repair

work, as this would constitute a threat to health and/or life. All

repairs and battery replacements must be carried out

exclusively by qualified service personnel.

User Manual for POWERLINE 31 series power supply units

2010/01/25

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NOTE! The UPS is completely disconnected from the power

network only when the power supply cord is disconnected.

NOTE! The device is equipped with a power source (external

batteries). The device’s output may be live, even if the mains is

disconnected from the network.

NOTE! POWERLINE power supply units are not intended for

use with medical equipment to support life and/or health.

INSTALLATION

NOTE! Before installing the UPS, you must acquaint yourself

with the principles of industrial work safety as set forward in

the previous chapter.

UNPACKING

Inspect the power supply unit visually immediately upon its delivery. Although the

product is solidly packaged, the appliance could have been damaged due to shocks

experienced during transport. If any damage is discovered, inform the carrier or

seller.

The power supply unit is packed in a way that ensures safe transport (including

transport by a forklift). To unpack the device, it is necessary to:

•carefully cut the affixing bands;

•lift the released cardboard shield;

•remove the foam transport protection;

•the power supply unit should be removed from a wooden transport pallet and

placed on the floor following Health and Safety instructions (assistance of

several people might be necessary);

•the power supply unit should be placed at the point of installation using

transport wheels;

•the transport wheels should be blocked.

Save the packaging for future transport.

User Manual for POWERLINE 31 series power supply units

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Check the contents of the packaging. The packaging should contain the following:

•power supply unit,

•1 RS 232 communication cable,

•user manual,

•warranty card.

ASSEMBLY

•When selecting the place of installation, consider the weight of the device:

NOTE! The user is responsible for selecting the place of

installation and ensuring the appropriate operating conditions

for the equipment.

•It is recommended to install the UPS unit in a separate room (due to the fact

that the unit emits a uniform sound during operation, and also because such a

location provides protection against access by unauthorised persons);

•The equipment should not be exposed to extremes of temperature (the optimal

temperature is 18 ÷ 25ºC) due to the fact that this may shorten the life of

batteries;

•The equipment should not be installed in rooms that are: dusty, have a caustic

or explosive atmosphere, or are very humid (under 90% without condensation);

•If the equipment is to be installed on a roof, the load bearing capacity of the roof

should be taken into consideration;

•The surface on which the equipment is placed cannot give in under its weight;

•Appropriate cooling conditions must be ensured for the UPS to work properly.

For this reason, the ventilation openings of the UPS must be uncovered at all

times;

•It is recommended to leave service access to the equipment (1 m).

For the necessary data, see the table of technical parameters.

NOTE! It is forbidden to install the device near flammable

materials!

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