Eurotrac W11 Manual de usuario

Eurotrac Construc�on Machinery

Stougjesdijk 153

3271 KB Mijnsheerenland

The Netherlands

Tel: +31 (0) 18 66 12 333

E-mail: info@eurotrac.nl

WHEEL LOADER

W11/W12S/W12F/W13F/T13F

OPERATION MANUAL

Eurotrac Construc�on Machinery

Stougjesdijk 153

3271 KB Mijnsheerenland

The Netherlands

Tel: +31 (0) 18 66 12 333

E-mail: info@eurotrac.nl

WHEEL LOADER

W11/W12S/W12F/W13F/T13F

OPERATION MANUAL

CONTENTS

W11 - W12S -W12F - W13F - T13F | Operation manual

1. GENERAL WARRANTY CONDITIONS ............................................................................................ 4

2. GENERAL .................................................................................................................................... 6

3. INFORMATION AND OPERATION ................................................................................................ 8

3.1 Standard configuration......................................................................................................................... 8

3.2 Operator responsibilities...................................................................................................................... 8

3.3 Mechanical responsibilities .................................................................................................................. 9

4. GENERAL INFORMATION & OPERATING INSTRUCTIONS ........................................................... 12

4.1 Main components .............................................................................................................................. 12

4.1.1 Engine and pump ................................................................................................................ 12

4.1.2 Motor and drive axle ........................................................................................................... 12

4.1.3 Braking system .................................................................................................................... 12

4.1.4 Wheels and tires ................................................................................................................. 12

4.1.5 Fuel cell ............................................................................................................................... 12

4.1.6 Electrical system ................................................................................................................. 12

4.1.7 Quick removal device .......................................................................................................... 13

4.1.8 Seat ..................................................................................................................................... 13

4.1.9 Multi-functional control handle ..........................................................................................15

4.1.10 Cab ...................................................................................................................................... 15

4.1.11 Pedals .................................................................................................................................. 19

4.1.12 Attachments ........................................................................................................................ 19

4.1.13 Instrument panel ................................................................................................................. 22

4.2 Operating procedure.......................................................................................................................... 29

4.3 Specifications and performance......................................................................................................... 42

4.4 Shipping procedure ............................................................................................................................ 48

4.5 Trailer procedure................................................................................................................................ 49

4.6 Storage procedure.............................................................................................................................. 50

4.7 Noise levels......................................................................................................................................... 50

5. MAINTENANCE SECTION ........................................................................................................... 51

5.1 General cleaning instructions............................................................................................................. 51

5.1.1 First maintenance program ................................................................................................. 52

5.2 Service ................................................................................................................................................ 52

5.2.1 Preparation for use ............................................................................................................. 52

5.2.2 Regular maintenance form .................................................................................................53

5.2.3 Liquid & lubricants .............................................................................................................. 67

6. TROUBLESHOOTING ................................................................................................................. 68

ANNEX 1: Hydraulic diagrams ......................................................................................................................... 72

Hydraulic diagram W11...................................................................................................................... 72

Hydraulic diagram W12S .................................................................................................................... 73

Hydraulic diagram W12F/W13F ......................................................................................................... 74

Hydraulic diagram T13F...................................................................................................................... 75

ANNEX 2: Electric diagrams ............................................................................................................................ 76

Electric diagram W11/W12S .............................................................................................................. 76

Electric diagram W12F/W13F/T13F ................................................................................................... 77

ANNEX 3: The label location chart of machine ............................................................................................... 80

ANNEX 4: Daily equipment inspection ............................................................................................................ 81

Page 3/81

April 2021W11 - W12S -W12F - W13F - T13F | Operation manual

EC DECLARATION OF CONFORMITY

MANUFACTURER

Name: Eurotrac Construction Machinery (Europe)

Address: Stougjesdijk 153, 3271KB Mijnsheerenland, Holland

HEREBY DECLARES THAT THE PRODUCT DESCRIBED BELOW:

Model W10 W11 W12-S W12-F W13-F T13-F

Serial number

Engine model D902 D1105 V1505 D1803 4TNV86CT 4TNV86CT

Engine power and

emission 16.1Kw

Euro-5 18.5Kw

Euro-5 18.4Kw

Euro-5 27Kw

Euro-5 35.5Kw

Euro-5

Manufacturing year

2006/42/EC Machinery Directive

2014/30/EU (Electromagnetic compatibility)

(EU)2016/1628 Engine Pollutant Emission Directive

2000/14/EC & 2005/88/EC NOISE DIRECTIVE

Equipment according to the definition given by: Annex I, item 37 of Noise Directive

Conformity assessment procedure followed: Annex VI of Noise Directive

Notified body : European Certifying Organization S.p.A.,

No.0714, Via Mengolina 33,

Faenza(RA), Italy.

Measured sound power level: 98 dB Lwa Guaranteed sound power level: 101dB Lwa

Holder of the technical documentation: Manufacturer

COMPLIES WITH THE PROVISIONS OF THE FOLLOWING HARMONIZED STANDARDS:

EN 474-1:2006+A1:2009 Earth-moving machinery — Safety — Part 1: General requirements

EN 474-3:2006+A1:2009 Earth-moving machinery — Safety — Part 3: Requirements for loaders

THE TECHNICAL DOCUMENTATION WAS COMPILED BY THE EUROPEAN BODY:

Name : P.de Heus en Zonen Greup BV

Address : P.O. box 1529 – 3260BA Oud Beijerland, Holland

PERSON RESPONSIBLE FOR MAKING THIS DECLARATION:

Name: Title:

B. de Heus Quality and Production Manager

Mijnsheerenland (NL)

_____________ __________ __________________

Done at (place) On (date) Signature and stamp

Page 4/81

April 2021W11 - W12S -W12F - W13F - T13F | Operation manual

1. GENERAL WARRANTY CONDITIONS

This document presents the warranty conditions offered to any customer for all the pieces of equipments

manufactured in the Eurotrac Construction Equipment facilities and sold to him through the authorized Sales and

Service network.

The general warranty conditions hereunder described do govern the relationship between final customer of a

Eurotrac Construction Equipment product, hereunder called “the buyer” and Eurotrac Construction Equipment

factory, called “the manufacturer“.

The fact that the buyer places an order of a Eurotrac Construction Equipment product means that he has read the

present policy and does accept its provision. Any other general or particular provision, that differs from or

contradicts one of the general or particular conditions described hereafter which may appear in any document from

the buyer and especially in its general purchasing conditions, cannot be used against the manufacturer unless

accepted by Eurotrac Construction Equipment in a written agreement.

ARTICLE 1

Eurotrac Construction Equipment warrants that each new item of equipment is of good workmanship and is free

from mechanical defects provided that:

1. The product is installed and operated in accordance with printed Eurotrac Construction Equipment

Equipment’s instructions;

2. The product is used under normal operating conditions, for which it is designed;

3. The product is not subject to misuse, negligence or accident;

4. The product receives proper care, lubrication, protection and maintenance under the supervision of trained

personnel;

5. The product is normally protected from exterior aggressions whatever their origin.

ARTICLE 2

This warranty expires, unless otherwise agreed by Eurotrac Construction Equipment in a special provision,

15 months after shipment by the manufacturer, or 12 months after being placed in service, or after 1000 operating

hours.

ARTICLE 3

The Eurotrac Construction Equipment warranty is strictly limited to the replacement of defective parts and if the

repair does justify it, to the assistance of a technician. Parts shipping expenses, traveling and housing expenses of

personnel are to be paid by customer.

ARTICLE 4

The Eurotrac Construction Equipment warranty does not apply to fluids, oils, fuses, bulbs, accumulators, paint,

seals, tires, bumpers, pads and other consumables or normally wearing type items unless found to be defective prior

to use.

ARTICLE 5

All warranty claims from the Buyer must be sent by written to Seller who will be in charge of dealing with the

Manufacturer to address the problem in a timely manner.

Page 5/81

April 2021W11 - W12S -W12F - W13F - T13F | Operation manual

ARTICLE 6

All the expenses related to a warranty claim will be invoiced to the buyer until Eurotrac Construction Equipment

employees have evaluated the claim. Whatever the circumstances, the buyer should not refuse or delay the

payment. If the evaluation concludes to Eurotrac Construction Equipment’s full responsibility, a credit memo will be

issued in favor of the buyer.

The reseller (the location where the loader was bought), cannot accept a warranty claim of the defective parts by

the buyer, unless the buyer has issued a formal letter AND returned the parts.

ARTICLE 7

This warranty is extended by Eurotrac Construction Equipment only to the buyer of new products from Eurotrac

Construction Equipment or of its authorized distributors. The products purchased under this warranty are intended

for use exclusively by the buyer and his employees and by no other person. Therefore, there shall be no third party

beneficiary of this warranty.

ARTICLE 8

This warranty applies only to the original problem. In other words, if the product is used after the original problem

has been detected, the consequences thereof are not covered by this warranty.

ARTICLE 9

Under no circumstances whatever shall Eurotrac Construction Equipment and the seller be liable for any special or

consequential damages, whether based on lost goodwill, lost resale profits, work stoppage, impairment of other

goods or otherwise, and whether arising out of breach of any express or implied warranty, breach of contract,

negligence or otherwise, except only in the case of personal injury as may be required by applicable law.

ARTICLE 10

The warranty is automatically void in the following cases:

1. The product has received some modification, not advised by Eurotrac Construction Equipment or not done

following Eurotrac Construction Equipment requirements.

2. Some original parts have been replaced by parts not provided by Eurotrac Construction Equipment.

ARTICLE 11

This warranty and all undertaking of Eurotrac Construction Equipment shall be governed by the laws of

manufacturer’s country and discussed in front of nearest court from the manufacturer’s facility even in case of

multiple of defenders.

Page 6/81

April 2021W11 - W12S -W12F - W13F - T13F | Operation manual

2. GENERAL

This instruction manual is intended for all users of the machine: the company manager, the department head, the

driver, as well as the whole personnel that works with or near to the equipment.

GENERAL WARNING

1. Before using the machine, go through this manual and comply with all its instructions.

2. Also carefully read the instructions that appear on the plates fixed onto the machine and keep them readable.

3. Keep this instruction manual at the disposal of all operators.

4. Make sure that any person to whom you entrust the machine is qualified to fulfill the safety requirements

linked to its use.

5. Avoid unattended access to your equipment when not in use.

6. Never use a machine that does not look to be in good condition.

7. Never apply a load or a stress exceeding the maximum operating load of the machine.

8. Never use the machine for an operation it is not designed to perform.

9. Become thoroughly familiar with the safety regulations applicable to the machine and enforce them

scrupulously.

10. The manufacturer declines his responsibility for the consequences of a disassembly of the machine or any

modification made without his supervision.

OBLIGATION TO GO THROUGH THE USER’S MANUAL

1. The company manager is compelled to make the operators fully acquainted with the regulations of the

instruction manual.

2. Read this entire chapter BEFORE attempting to operate this loader.

3. The company manager is responsible for the enforcement of the applicable “user’s regulation”.

4. The user must imperatively read and assimilate this instruction manual in order to be able to comply with it

during start-up and use.

5. The instruction manual must be kept during the life span of the machine, including in the event of a resale, or

a change of user or manager.

6. The instruction manual is not a training manual but it specifies, when required, if a training is necessary.

GENERAL INSTRUCTION

1. The company manager must make sure that the machine is delivered with the instruction manual and the

certificate of conformity for the member states of the European Community. The location of the instruction

manual is specified on the dispatch note when leaving the factory. The certificate of conformity is placed with

the dispatch note.

2. Only trained and qualified operators with appropriate driving license and accredited by the company manager

may operate the vehicle within the scope of the use for which it has been designed.

3. The loader may only be used in accordance with the conditions established by the manufacturer in this

instruction manual. In case of any other use, the manufacturer declines any responsibly.

4. Any use that does not comply with the regulations of this instruction manual might cause risks of injury to

people, property and the environment.

5. The manufacturer’s responsibility is limited to the assembly configuration of the equipment as described in the

certificate of conformity. Before each use, the driver should check that the machine is in good condition.

6. The certificate of conformity is placed with the dispatch note.

Page 7/81

April 2021W11 - W12S -W12F - W13F - T13F | Operation manual

MACHINE NORMAL USING DOMAIN

W11 - W12S -W12F - W13F - T13F

The allowed maximal load and the general using conditions are included in this documentation. Prohibit the use of

loaders to load anything other than the scope. The allowed ambient temperature range of this charger is - 30°C - 45°C.

MODIFICATION OF THE LOADER

1. The manufacturer is not responsible in case of any modification, addition or combination with equipment from

another origin.

2. The manufacturer declines any responsibility for consequences resulting from changes in the characteristics or

modifications made without his written consent, and concerning either the mechanical, electrical, hydraulic

part or the mechanically welded structure.

3. If the client wants a modification to be made, he must imperatively consult the manufacturer.

4. For your safety and in order to benefit from the total guarantee of the manufacturer, you must only use

guaranteed genuine spare parts.

SAFETY INFORMATION

Safety is more than quality design and construction. It also requires proper operation and maintenance practices.

Every component is specifically designed and carefully built by Eurotrac Construction Equipment to produce the

safest equipment available. Your responsibility is operating safely. Good understanding of the instructions

mentioned below will enable operators to use the loader safely.

This manual provides important information to familiarize you with safe operating and maintenance procedures for

your Eurotrac Construction Equipment loader. Even though you may be familiar with similar equipment, you must

read and understand this manual before operating this loader. Safety is everyone's business and must be one of

your primary concerns. Knowing the guidelines covered in this manual will help provide for your safety, for the

safety of those around you, and for the machine's proper operation.

Before you operate, maintain or in any other way use this loader, READ and STUDY this manual, KNOW how to safely

use the loader's controls and what you must do for safe maintenance. If you have any question about the safe use

or maintenance of this tractor ask your supervisor -never guess - always check.

Page 8/81

April 2021W11 - W12S -W12F - W13F - T13F | Operation manual

3. INFORMATION AND OPERATION

3.1 Standard configuration

The following features are standard equipment on the Loader series:

3.2 Operator responsibilities

This chapter must be read and thoroughly understood prior to operating or performing any maintenance on this

equipment.

WARNING

Failure to comply with the following safety precautions can result in serious injury or death as well as equipment

damage.

1. Always follow the global safety rules applicable in your field.

2. Before using this loader, always check for proper operation and condition of the lights, brakes, steering,

transmission shifter, park brake and tires.

3. Do not operate a loader with defective features; refer to the maintenance section of the Operation and Service

Manual.

4. Always wear suitable footwear when operating this equipment and avoid loose fitting clothing that might get

caught in moving parts.

5. Before starting this loader, you should wear seat belts and confirm the lock has been fastened.

6. Always bring the unit to a complete stop, place the transmission in neutral, and set the park brake before

leaving the unit.

7. Always bring the unit to a complete stop before shifting from forward to reverse or from reverse to forward.

8. Always check that the path is clear before reversing.

9. When loading, the speed should be reduced to 5 km/h.

10. Lift the bucket up to the transport position (about 20 cm from the ground).

11. In crowded areas and around blind corners and a line of cars, be more careful. Be vigilant of other equipment

and personnel.

12. Do not operate when the speed does not meet the operational conditions. Always limit a good speed in order

to ensure sufficient time for emergency braking.

13. Do not allow using loaders to transport hazardous materials.

1. Diesel engine 10. Eight linkage lifting system

2. Hydrostatic traveling drive system 11. Anti-skid floor

3. Power steering 12. Combined head lights

4. Recessed multi-function rear lights 13. Roll cage with shade cover

5. Mechanically operated parking brake 14. Turn signals with hazard warning

6. Lighted transmission shift control 15. Working lights

7. Multi-function hydraulic control joystick 16. Combination meter

8. Fast change and lock attachment system 17. Adjustable steering wheel

9. Adjustable absorbing seat with belt 18. Double-ball hinge system

Page 9/81

April 2021W11 - W12S -W12F - W13F - T13F | Operation manual

14. Do not transport people on this loader.

15. Do not drive the loader on soft surfaces if you do not know the road conditions exactly.

16. Before operating this loader, the roll cage must be raised, and the pin should be in the locking position.

17. Apart from pulling with the outer hook, no other pulling is permitted for loaders.

18. Do not remove the radiator cap when the engine is hot, otherwise, it can cause severe burns. Allow to remove

the radiator cap after cooling.

19. Do not attempt to touch the exhaust pipe and muffler when the engine is running or has just been switched

off, as this may result in severe burns.

20. After opening the engine back cover, do not try to start the engine. If you must start, beware of the fan.

21. Never refuel the unit while the engine is running.

22. When injecting the fuel, it can stop when the refueling gun automatic is cut off. Don’t inject too much. When

refueling, do not smoke, do not store or use the fuel at a fire place.

23. Do not check the engine oil while the engine is running.

24. Do not use the battery in this unit to start other vehicles.

25. The maximum ear noise measured value of this loader is 88dB. For your good health, wear personal protective

equipment (such as earplugs) when controlling the machine, to reduce damage from machine noise.

26. Always exercise good common sense, stay alert and be aware of what is happening around the loader all times.

27. When a vehicle rolls or rolls-over, the loader roll cage can protect driver’s safety completely, do not jump. At

this point your hands should get hold of the steering wheel; feet clamp the mounting bracket under the

orientation column. The damaged roll cage can’t be reused after repair, unless you get the written

authorization or approval from Eurotrac Construction Equipment.

28. The rated capacity stated in this manual is based on the machine standing on solid level ground. When

operating on non-standard ground (such as soft, uneven ground or on slopes), you should consider the impact

on the load capacity.

3.3 Mechanical responsibilities

This chapter must be read and thoroughly understood prior to performing any maintenance on this equipment.

WARNING

Failure to comply with the following safety precautions can result in serious injury or death as well as equipment

damage.

1. Always follow the Station Safety Rules. If a written list of safety rules is not posted at the station, obtain one

prior to operating this loader.

2. Always review the Operator Responsibilities Section prior to operating this equipment.

3. Always keep hands and feet away from rotating parts and tires. Wear secure clothing.

4. Always wear suitable footwear when operating or servicing this equipment. Avoid wearing loose-fitting

clothing that might get caught in moving parts.

5. Always stop the engine when adjusting fan and alternator belts.

6. Always keep hands clear of the cooling fan.

7. Do not remove the radiator cap when the engine is hot, as serious burns may result. Allow the radiator to cool

before removing the cap.

8. Do not run the engine long time in a closed room.

9. Do not start the engine in an environment where there is a high risk of explosion.

10. Do not check the engine oil while the engine is running.

Page 10/81

April 2021W11 - W12S -W12F - W13F - T13F | Operation manual

11. Always disconnect the positive battery cable when working on the engine or under the hood.

12. If electrolyte is spilled, always wash your hands or clothing immediately.

13. Do not touch the engine, exhaust or hydraulic components when they are hot as serious burns may result.

14. Do not smoke near the battery. Fumes from charging electrolyte are explosive. Always keep the battery away

from sparks, flame and smoking materials.

15. Always remove metal bracelets, watch bands, etc. prior to installing, removing or servicing the battery.

16. Do not short circuit the battery terminals.

17. When connecting the battery, the positive terminal must always be connected first to prevent sparks from

accidental grounding.

18. Do not replace the throttle return springs with lighter or other springs.

19. Check all lights.

20. Check the horn operation.

21. Check that the neutral start switch is set and working correctly.

22. Check tire and wheel condition along with proper inflation pressures. Unless beads are seated when mounting

tires, over-inflation can result in explosion.

23. Torque all lug nuts to 130 ft-lbs. Check the torque again after 5 hours of operation.

24. Always safely use proper lifting equipment when removing or replacing heavy components.

25. When working underneath the loader, make sure it is supported properly on secure jack stands. Do not rely on

hydraulic jacks to support the loader.

26. If the loader is on a hydraulic or air operated lift, always make sure the safety support or lock is in position prior

to working under the loader.

27. Always use a proper transmission jack, and secure the transmission when removing or replacing it.

28. Always jack the drive wheels off the floor when troubleshooting the drive system.

29. Never refuel the unit when the engine is running.

30. Do not smoke while refueling.

31. Do not store, spill or use fuel near an open flame.

32. Do not use the battery in this unit to start other vehicles.

33. Do not attempt to install or adjust control cables with the engine running.

34. Always replace a control cable which exhibits any gradual or sudden increase in no-load friction or resistance

or decrease in usable stroke, or which have moisture inside or have been frozen.

35. Do not use heat to attempt to dry or thaw a control cable.

36. Do not remove the seals from a control cable or attempt to lubricate it. Any control cable which exhibits

possible lubrication problems should be replaced.

37. Do not attempt to repair or modify a control cable. Any damaged control cable should be replaced

immediately.

38. Always avoid exposing control cables to fuels, oils, chemicals, paint, water or dirt as damage may result.

39. Always adjust each control cable so that the utilized stroke of the cable is centered within the cable’s available

stroke.

40. Always deflate a tire and wheel assembly prior to removing it for servicing or dismounting.

41. Do not use wheels or wheel components that are cracked, bent pitted or corroded. Make sure that all wheel

components are of the same type and size, and that wheel size and tire size match. Inspect all components

carefully prior to use.

42. Do not attempt to install a tire by using explosive substance.

43. Do not hammer, pry or weld on or near an inflated or partially inflated wheel and tire assembly.

44. Do not rework, weld, heat or braze any wheel parts for any reason.

45. Always use a safety cage and a clip-on air chuck with a remote valve and pressure gauge when inflating a tire.

Make sure the tire and wheel assembly is properly assembled prior to inflating it. Visually inspect it for proper

seating of beads or sides or lock rings prior to removing it from the cage.

Otros manuales para W11

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Cargador compacto de Eurotrac

Eurotrac

Eurotrac W10 Manual de usuario

Eurotrac

Eurotrac W11E Manual de usuario

Eurotrac

Eurotrac W11 Manual de usuario

Eurotrac

Eurotrac W11 Manual de usuario

Manuales populares de Cargador compacto de otras marcas

Toyota

Toyota FORKLIFT 5FGIO Series Manual de usuario

Toro

Toro TX 427 Manual del operador

Kubota

Kubota B2601 Manual de usuario

Allis-Chalmers

Allis-Chalmers TL-16 Manual de usuario

Noblelift

Noblelift ECL15B Series Manual

Ballymore

Ballymore PLD PLUS Manual

Toro

Toro 22911 Manual de usuario

Toro

Toro 22473 Manual de usuario

Tigercat

Tigercat 230C Manual de usuario

jcb

jcb 1CX Manual de usuario

RAMROD

RAMROD PRO 1330 Manual de usuario

Case

Case 521F Manual de usuario

RAMROD

RAMROD 950 Manual de usuario

Terex

Terex Genie GTH-4017 EX Manual de usuario

Toro

Toro TX 420 Manual de usuario

Barreto

Barreto 825TKL Manual de usuario

Komatsu

Komatsu GALEO WA450-5L Guía de instalación

Komatsu

Komatsu WA480-8 Manual