Escea ST900 Manual de usuario

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ST900 Direct Vent Gas Fireplace

Installation Manual

NEW ZEALAND EDITION

Important:

The appliance shall be installed in accordance with;

• This installation instruction booklet

• Local gas fitting regulations

• Municipal building codes

• Electrical wiring regulations

• NZS 5261, Gas installations

• Any other relevant statutory regulations.

• Must be installed by a qualified person

Manufactured by: Escea Ltd, PO Box 5277 Dunedin NZ, Ph: 03 479 0302, e: info@escea.co.nz

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Note:

THERE ARE A FEW THINGS TO CONSIDER BEFORE INSTALLATION

• Cavity Dimensions and Clearances

• MUST be installed a 100mm minimum off the floor or nearest horizontal surface.

• Coupling of flue to fire

• Coupling of gas lines to fire

• Fixing the fire to cavity

• Electrical mains socket at rear left corner of the cavity, to accommodate the power

transformer

• Isolation switch for electrical transformer.

• Gas pipe placement to the front left of the cavity.

• The ST900 electronic control system is designed to work within the temperature range of

0°C to 60°C, with a humidity level that is non condensing. This is to ensure safe

operation of the electronic and gas control system.

If the fireplace is subjected to an environment with temperatures very close to or

exceeding these temperature limits (irrespective of if the fireplace is on or off at the time)

the fireplace may not start up until the temperature returns back to within the operating

range.

To remedy this the environmental temperature should be addressed and the fireplace

control system given time to adjust accordingly. The fireplace should then function

correctly.

It would be prudent to consider these operational limits during the installation planning

stage. Protecting the installed fireplace from low external ambient temperatures and cold

drafts through the use of approved modern building methods and materials will help

ensure that the required operating environment is maintained.

WARNING:

Failure to follow these instructions could cause a malfunction of the fire, which,

could result in death, serious bodily injury, and/or property damage. Failure to follow

these instructions may also void insurance cover and/or product warranty.

Installation:

Installation must be carried out by a registered installer who, on completion of the

installation, must issue a certificate of compliance, in accordance with national and/or local

codes. If a certificate of compliance is not issued then the Escea warranty may be void.

Warranty Repair and Annual Servicing:

Warranty repair work must be carried out by a recognised Escea gas fire technician. It is

recommended that recognised Escea Gas fire technicians are also used to carry out annual

servicing requirements (particularly during the warranty period). For contact details of

authorised Escea technicians in your area, please contact the retailer from whom the

appliance was purchased.

This product must be installed according to these instructions and in compliance with all

relevant building, gas fitting, electrical and other statutory regulations (eg. NZS 5261). Any

shortcomings in the appliance and flue installation will be the responsibility of the installer,

and Escea will not be accountable for any such failings or their consequences.

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Recommended Installation Process:

The following diagram illustrates the steps required to install your gas fire, and the trades

required at each stage.

The sequence in which you choose to do these tasks will vary depending on your individual

scenario. Please read these instructions fully before proceeding with the installation. Leave the

installation of the fascia panels until the very end of the installation and

commissioning to avoid damage to the fascia panels.

Builder

1. Construct Frame (Section 1.0 to 6.0)

Gasfitter

5. Install Flue + Flue Restrictor if required (Section 13.0)

6. Test fire and verify flame pattern is acceptable

7. Cover-up fire using packaging (Section 16.0)

Electrician

2. Install Electrical connection (Section 15.0)

Gasfitter

3. Install Gas Pipe (Section 7.0 to 8.0)

4. Install Fire (Section 9.0 to 12.0)

Ensure that you leave a gap between the studwork and fire

chassis to accept the wall lining if applicable.

Builder

8. Gib / line chimney breast

Gasfitter

9. Commission the Gas Fire (Section 17.0)

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Contents:

1.0 Product Description

2.0 Creating the Cavity

3.0 Hearth and Floor Clearances

4.0 Wall Linings

5.0 Vertical Clearances

6.0 Corner Installations

7.0 Laying Gas Pipe

8.0 Connecting Gas Pipe

9.0 Power Supply

10.0 Fixing Fire to Wall

11.0 Removing the Firebox Glass

12.0 Installing the Flue system

13.0 Fitting the Flue Restrictor

14.0 Converting to Natural Gas

15.0 Placing the Fuel Bed

16.0 Checking Operating Pressure

17.0 Covering up the Fire

18.0 Commissioning the Fire (fitting the fascia)

19.0 Operating Instructions

20.0 Sounds and Smells

21.0 Annual Service Check

22.0 Installation Check List

23.0 Warranty Terms and Conditions

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VELO

Go to section 2.2

FERRO / MOLARIS

Go to section 2.1

1.0 Product Description:

The Escea ST900 decorative gas fire

is designed to be built into a cavity.

The appliance is flued via Simpson

Duravent Direct Vent Pro 5”x8” Flue,

available from your Escea distributor

or retailer. The user will control their

fire with the Radio Frequency (RF)

remote.

2.0 Creating the Cavity:

The cavity specifications vary depending on fascia type. The dimensioned drawings below

show the size of opening that must be created to fit the ST900. The wall directly above the

fire should be finished / gibbed / lined after the fire has been installed, unless there is an

access hatch or the chase is open to the ceiling cavity, which allows the flue to be installed

after the wall has been lined.

The wall and framework in front of the flue must not exceed 100mm in thickness, this

includes plaster board or any wall linings. This is to ensure there is at least 25mm gap

between all fluing components and any combustible material.

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2.1 Cavity for Ferro / Molaris Fascias

Note: It is not necessary to line the cavity,

and it may be constructed with timber. Continue on to section 2.4

2.2 Cavity for Velo Fascias

Note: It is not necessary to line the cavity,

and it may be constructed with timber. Continue on to section 2.4

2.4 Considerations for creating the cavity:

If installing the ST900 into a purpose built chimney breast or

chase which is not open to the roof space of the building, it

may be appropriate during the planning stage to consider the

installation of additional vents.

Heat otherwise lost through the outer skin of the fireplace and

flue system into the cavity of the chimney breast or chase

may be recovered into the room by placing two air vents in

the cavity or chase. By placing one vent at or just above floor

level and the other near the ceiling of the room will induce

natural convection and prevent heat build up in the cavity and

subsequently recover some of the heat into the room.

3.0 Hearth and Floor Clearances:

There should be at least 100mm between the bottom of the ST900 fire and any horizontal

surface below, for example hearths and floors.

3.1Wall and Cabinet Clearances:

There must be a minimum of 100mm from the sides of the fascia to any protruding side

walls or cabinetry.

For Velo fascias, the fireplace should be recessed 12mm into the cavity.

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50 min

500 min 500 min

100 min

500 min

50 min

500 min

Mantle Mantle

Recessed TV Flush TV with

small mantle Mantle above fire Protruding fire

4.0 Wall Linings:

The wall board that lines the outside of this opening can be normal dry wall

(Plaster Board) and does not need to be non-combustible providing that it does not come

any closer to the fire than the dimensions shown in section 2.0. Note: The temperature of

the wall lining directly above the fire does get warm and hence may discolour paint

finishes that are susceptible to temperature damage or distort vinyl wall coverings.

5.0 Television Positioning Considerations:

It is becoming common practice for consumers to mount flat screen TV‟s above their gas

fireplace.

Most TV manufacturers have specified in their instructions that the TV should not be

installed on, near or above a heat source. For this reason TV location decisions rest solely

with the householder and Escea will not be held liable for any adverse affects on a TV

located near to an Escea fireplace that may be caused by heat.

The drawings below are suggestions that may be used as a GUIDE for those consumers

who do decide to locate their TV above an ST900 gas fire. These drawings show ways to

reduce the amount of warm air rising off the fireplace and onto the TV.

The material that the wall and mantle are made from will also affect the operating

temperature of the TV so it is the customers responsibility to satisfy themselves that their

TV mounting and mantle design will not exceed the listed maximum operating temperature

of their electronic goods.

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5.1 Combustible Mantle Clearances:

The diagram to the right shows the minimum and

maximum allowable size for mantles or protruding

surfaces mounted above the ST900.

Note: Escea does not recommend placement of

items on the mantles shown in the diagram to the

right. This is because of the potential for items placed on

or above the mantle to be affected by the heat rising from

the appliance.

5.2 Non-Combustible Mantle Clearances:

If the entire installation (mantle, wall and cavity) is

constructed from non-combustible materials, the

clearances to mantles may be as shown in the shaded

area.

6.0 Corner Installations:

If a cavity is to be created in a corner,

the following table gives the minimum

sizes in millimetres.

Fascia Type

Ferro

380

910

835

1670

Velo

392

940

862

1724

7.0 Laying Gas Pipe:

Gas pipe should be sized as per the requirements of NZS5261. The pipe sizing must be

sufficient to deliver the following volume of gas to the fire with all other gas appliances in

the home running at the same time;

ST900 = 20Mj/hr

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8.0 Connecting the Gas Pipe:

Soft copper should be run directly to fire and connected onto the regulator with flare nut

(3/8” BSP thread). The regulator that is supplied with the fire MUST NOT BE REMOVED.

Removal of the regulator, or replacing it with one not intended for use with an Escea fire,

will void the limited appliance warranty.

9.0 Power Supply:

Depending on market, your ST900 has been supplied with either a battery pack or power

transformer. Both are also available from Escea if you wish to change the power supply

type from what your fire was supplied with.

9.1 If you are using a power transformer:

Whilst the cavity is being created consideration should be given to appropriate location of a

standard 3 pin, 240V power outlet to accommodate the power transformer. This must be

within 1.5m of the lower left hand side of the appliance.

Locating this plug within the cavity makes the installation very neat but the provision must

be made to be able to switch the power supply off and on (electrical isolation switch) and

must be accessible after the fire has been installed. This is normally done by means of a

separate switch located outside of the cavity and wired to the plug. This will allow service

technicians to isolate the power supply before performing service work on the appliance.

The power transformer cord should be run, as shown below left, through the small

hole in the rear of the fire and connected to the panel mounted plug pictured below right.

This appliance will draw a maximum of 2A (fused) from a 240V supply.

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9.1 If you are using a battery pack:

Using a battery pack will allow your ST900 to operate without mains power, allowing the fire

to run in the event of a power cut. This battery pack uses 3x C cell batteries.

To install the battery pack simply place

the pack in the bottom right of the fire

as pictured below and connect it to the

plug which should be near the brass

Copreci valve.

To access the battery pack, remove

the fascia (described in section 18)

and the battery pack will be on the

lower right hand side.

As the ST900 draws a small current when not in use, it is recommended to remove the

batteries if the fire will not be in use for long periods of time.

10.0 Fixing the Fire to the base and wall:

It is a requirement that this fire be securely

fastened to the wall and base. Once the fire

has been pushed back into the correct

position, use wood screws (or other suitable

fasteners) to fix the fire to the cavity through

each of the four holes in the corners, as

shown in the diagram to the right. Note: It

may be necessary to use washers on the

fasteners to securely fasten the fire to the

wall.

When fixing the fireplace in position ensure

that you leave a gap between the fireplace

flange and the framing timber for the wall

lining, which will be added at a later stage.

11.0 Removing the Firebox Glass:

Pull the four hooks shown below towards you and then away from the glass to release the

glass frame underneath the hook.

Do not operate the appliance if the glass has been broken, damaged, or the glass is

not properly positioned/hooked onto the appliance.

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