Ericsson LBI-38901B Manual de usuario

Printed in U.S.A.

LBI-38901B

Mobile Communications

ORION MOBILE

RADIO

Installation Manual

TABLE OF CONTENTS

INTRODUCTION ............................................................................3

UNPACKING AND CHECKING EQUIPMENT..............................3

PLANNING THE INSTALLATION.................................................6

EQUIPMENT REQUIRED...............................................................8

INSTALLATION IN VEHICLES POWERED BY LIQUEFIED

(LP) GAS .........................................................................................9

INSTALLATION .............................................................................9

RUNNING CABLES................................................................9

Power Cable....................................................................12

Accessory Cable..............................................................13

Ignition Sense .................................................................20

Control Cable (Remote Mount Only)...............................21

CONTROL UNIT MOUNTING (REMOTE APPLICATIONS

ONLY)...................................................................................21

SPEAKER D2LS1F ...............................................................26

MICROPHONE HANGER AND/OR HOOKSWITCH

MOUNTING..........................................................................26

RADIO MOUNTING AND FINAL HOOK-UP......................27

Front Mount....................................................................27

Remote Mount Installation..............................................29

Cassette Mounting (EURO Only)....................................30

Cassette Assembly Mounting...........................................31

This manual is published by Ericsson GE Mobile Communications

Inc., without any warranty. Improvements and changes to this manual

necessitated by typographical errors, inaccuracies of current

information, or improvements to programs and/or equipment, may be

made by Ericsson GE Mobile Communications Inc., at any time and

without notice. Such changes will be incorporated into new editions of

this manual. No part of this manual may be reproduced or transmitted in

any form or by any means, electronic or mechanical, including

photocopying and recording,for any purpose, without the express

written permission of Ericsson GE Mobile Communications Inc.

10. Recheck all connections and cables. Insert fuse into transmit fuse

assembly.

Figure 30 - Handle Assembly In LOCKED Position

INTRODUCTION

This manual contains installation instructions for the Orion Mobile

Radio Unit and associated accessories. These instructions cover the

mounting and cabling of the radio; interconnection and wiring diagrams

are provided for reference. Before installation the radio should be

programmed using an IBM compatible personal computer and the

following items:

Serial/Flash Programming Interface Module TQ3370

Programming Cable TQ3377

EDACS Programming Software TQ3374

Conventional Programming Software TQ3367

IMPORTANT NOTICE

ORION UHF MOBILES

The PC programmer automatically defaults the receiver oscillator shift

to position No. 2. When field programming the receive frequencies for

ORION UHF mobiles, the oscillator shift must be programmed to

position No. 1 or No. 3. Enter the CONVENTIONAL and/or

TRUNKED FREQUENCY SET screen of the PC programmer and set

the values in the “OS” column to “1” or “3”.

UNPACKING AND CHECKING EQUIPMENT

Carefully unpack the radio and identify each item in the shipping

container as listed below. If damage has occurred to the equipment

during shipment, file a claim with the carrier immediately. The

available options for the Orion Mobile Radio are covered in Table 1.

•Orion Mobile Radio Unit

•Microphone D2MC3W or D2MC3Z

•Speaker D2LS1F or D2LS1H

•Power Cable D2CE1V

•Fuse Kit D2PD1J

•Control Cable D2CE1Y

•Front Mount Bracket Kit D2MA3N

•Remote Mount Kit D2MA3R

with

•Control Unit Mount Kit D2MA3J

•Operator's Manual LBI-38888

•Installation Manual LBI-38901

Figure 1 - Orion Mobile Radio Components And Mounting

Hardware

Figure 2 - Rear View Of Radios

USA EURO

8. Connect the extended option accessory plug P4 to the following

options (if used, see Figure 29):

•Mobile Data Terminal

•Public Address (External Amplifier)

•External Microphone

•External Tone Encoder

•External Tone Decoder

•Output (User Defined)

•Input (User Defined)

CAUTION

Refer to accessory manual supplement for details regarding the

extended options listed above. DO NOT CONNECT DIRECTLY TO

A PC OR DATA TERMINAL. DAMAGE COULD RESULT!!!

9. With the handle assembly in the UNLOCKED position (out in front

of the control unit), insert the radio into the cassette assembly.

Slide the radio into the cassette assembly until the back of the radio

meets the back of the cassette assembly.

NOTE

Caution should be used while engaging the radio in the cassette the

first few times until the cabling in the cassette mount assembly has had

an opportunity to work into its permanent location. To insure proper

first time engagement, the following procedure should be used:

Insert radio into cassette mount opening and slide in until you feel

some spring resistance. Holding the handle, jiggle the radio a bit to

give it a chance to find the connectors. Then engage the radio handle

in the sheet metal hooks which protrude from the lower corners of the

cassette mount casing. Rotate the handle upward to fully engage the

radio. See Figure 30. DO NOT FORCE THE CONNECTOR

ENGAGEMENT portion of the travel.

If the radio does not go in using this procedure, a large flat blade

screwdriver may be used to re-position the 37 pin connector slightly to

assist the first time engagement.

Figure 29 - Cassette Assembly Schematic Diagram

Figure 3 - Cables

Table 1 - Orion Mobile Radio Optional Accessories

Option Description Part Number

D2AN1M 900 MHz, 1/4 Wave Whip Antenna 19B801182P3

D2AN1L 800 MHz 1/4 Wave Whip Antenna 19B209568P5

D2AN1R VHF/UHF, 1/4 Wave Whip Antenna 19B209568P6

D2CE1V Power Cable, 7.5 M 19B802622P1

D2CE1W Accessory Cable, Front Mount 19B802554P1

D2CE1X Accessory Cable, Rear Mount 19B802554P6

D2CE1Y Control Cable, Remote Mount, 5.5 M 19B802554P3

D2CE1Z Accessory Cable, Front Mount EURO 19B802554P11

D2CE5R Extended Option Accessory Cable Front Mount 19B802554P2

D2CE5S EXT Option Control Cable, Remote Mount, 5.5 M 19B802554P4

D2CE5T EXT Option Accessory Cable, Remote Mount 19B802554P7

D2CE5U EXT Option Accessory Cable, Front Mount, EURO 19B802554P12

D2CE5V Control Cable, Remote Mount, EURO, 5.5 M 19B802554P13

D2CE5W EXT Option Control Cable, Remote Mount, 5.5 M 19B802554P14

D2CE5Z Dual Control Cable, Remote Mount, 9.0 M 19B802554P9

D2CE7A Dual Radio Cable, Remote Mount, 2.0 M 19B802554P10

D2CE7B Dual Control Cable, Remote Mount, 9.0 M, EURO

D2CE7C Dual Radio Cable, Remote Mount, 2.0 M, EURO

D2LS1F Speaker, GE Label 19A149590P1

D2LS1H Speaker, ERICSSON Label 19A149590P11

D2MA3J Mounting Bracket Kit, Remote Control Unit 344A4584G2

D2MA3N Mounting Bracket Kit, Front Mount Radio 19B802672P1

D2MA3R Mounting Bracket Kit, Remote Mount Radio 19B802673P1

D2MA3W Mounting Bracket Kit, Remote Mount Radio, EURO 19B802672P1

D2MA3X Cassette Mounting Bracket Kit, Front Mount, EURO 19B852366P1

D2MC3W Microphone, GE Label

D2MC3Z Microphone, Ericsson Label

D2MK3E Keycap Kit, SCAN Control Unit 19C852359P101

D2MK3F Keycap Kit, SYSTEM Control Unit 19C852359P102

D2MN1A Microphone Hanger 7141414G2

D2PD1J Transmit Fuse Holder Kit, 20/30A (USA Only) 19A149701G2

PLANNING THE INSTALLATION

Figure 4 provides an example of a typical mobile radio installation.

Before starting, plan the radio installation carefully so that it will be:

•safe for the operator and passengers

•convenient for the operator to use

•neat

•protected from water damage

•easy to service

•out of the way of auto mechanics

•out of the way of passengers

Cassette Assembly Mounting

1. Insert the cassette assembly in the mounting location. Secure the

cables with the sheet metal screws and retaining straps provided.

2. Secure the back of the cassette assembly using the mounting stud

(located at the back of the cassette assembly), No. 6 flat washer, No.

6 split lock washer and No. 6 wing nut.

3. Several tabs are located on the top, bottom and sides of the cassette

assembly. These tabs are conveniently located near the front of the

assembly and may be bent out as needed to further secure the

cassette assembly to the vehicle.

4. Next install the Handle Assembly:

a. Turn the radio upside down. Remove the two small machine

screws on the bottom of the radio, near the front. Use upward

pressure on screws to engage captivated threads for removal.

b. Using the machine screws and flat washers provided with the

handle assembly, attach the handle to the bottom of the radio.

The two holes on the handle should align with the two holes on

the radio created by step (a). Once installed, the rubber handle

should rotate freely from over top of the radio to just out in

front of the control unit (approximately 90 degrees). Be sure to

torque the two mounting screws within 6.5 to 8.25 in/lb limits.

5. Connect the antenna coaxial cable to the cassette mounting

assembly rear connector.

6. Connect the Power leads and the Ignition Sense leads as described

in previous sections. See Figure 29.

7. Connect the speaker cable connector P2 to the speaker and the basic

accessory connector P3 to the following options (if used, see Figure

29): Option Plug & Pin

Ext. Hookswitch P3-3 (HOT)

P3-6 (GND)

Foot Switch P3-5 (HOT)

P3-2 (GND)

Horn Relay P3-1 (HOT)

P3-4 (GND)

Figure 27 - Remote Mounting Bracket Installation

Cassette Mounting (EURO ONLY)

The cassette mounting assembly is designed to mount in a standard DIN

space in the instrument panel or console. This mounting permits rapid

insertion and removal of the radio unit from the vehicle. All

connections are made through a quick disconnect connector at the rear

of the cassette mounting assembly to the radio unit. This connector is

part of the cassette assembly. The cassette assembly is shown in Figure

28.

Figure 28 - Cassette Assembly

Top Mount

Bottom Mount

Figure 4 - Typical Installation (Remote Mount Shown)

It is suggested that the radio be installed by one of the many authorized

General Electric Service Stations located throughout the United States.

These experienced service stations can provide a proper radio

installation and make any final adjustments that may be needed.

WARNING

•Vehicular Electronics-Electronic fuel injection systems, electronic

anti-skid braking systems, electronic cruise control systems, etc.,

are typical of the types of electronic devices which may be prone

to malfunction due to the lack of protection from radio frequency

energy present when a radio is transmitting. If the vehicle

contains such equipment, consult the dealer to determine if such

electronic equipment will perform normally when the radio is

transmitting.

•For passenger safety, mount the radio securely so that the unit

will not break loose in the event of a collision. This is especially

important in station wagons, vans and similar type installations

where a loose radio could be extremely dangerous to the vehicle

occupants.

EQUIPMENT REQUIRED

The equipment required for installing the Orion Mobile Radio is listed

below:

•Crimping Tool for fuse holder

•Electric drill for drilling mounting holes

•Drills and circle cutters as follows:

No. 31 (1/8-inch) drill

No. 27 (9/64-inch) drill

5/8-inch drill or circle cutter

3/4-inch circle cutter, hole saw or socket punch

•Phillips and flat-blade screwdrivers

•POZIDRIV driver

•No. 20 Torx driver

Torx is a registered trademark of CAMCAR Division TEXTRON, Inc.

POZIDRIV is a registered trademark of Phillips International Company.

CAUTION

•Be careful to avoid damaging some vital part (fuel tank,

transmission housing, etc.) of the vehicle when drilling mounting

holes. Always check to see how far the mounting screws will

extend below the mounting surface before installing.

•If pilot holes must be drilled, remove all metal shavings from

drilling holes before installing screws.

Remote Mount Installation

The bracket shown in Figure 27 is used for Remote Mounting (USA

Only). In some applications the bracket shown in Figure 26 can also be

used for Remote Mounting. The following instructions are for a Remote

Mount installation using the bracket shown in Figure 27.

1. Using the bracket as a template, mark and drill the mounting holes

using a No. 27 drill. Be sure to leave enough room at the rear of

the radio unit for the cable connections.

2. Secure the Mounting bracket using four 1/4"-14 x 3/4" sheet metal

screws (use 1/4"-14 x 1" if needed.) The bracket can be used

mounted so that it is either above or below the radio for the user's

convenience.

3. Slide the radio unit into the bracket by aligning bracket guides with

grooves on each side of radio (rear of radio should be inserted first).

Slide radio back until screw holes in front of bracket align with

screw holes in side of radio. See Figure 27.

4. Secure radio to the bracket with two M4 x 10 mm socket head

screws provided.

5. Connect antenna coaxial cable to antenna connector (TNC).

6. Connect remote control cable connector P1 to the ORCC connector

on the radio unit and secure with the two captive screws.

7. Connect other end of remote control cable to the remote control

cable connector (RCCC) on the remote control unit.

8. Connect remote mount accessory cable connector P1 to the option

connector (OPT) on control unit. Then connect the speaker to

connector P2 and accessory connector P3 to any options

(hookswitch, etc.). If connector P3 is not used, insulate and tie back

to main cable.

9. Recheck all connections and cables. Insert fuse into transmit fuse

assembly.

Figure 26 - Mounting Bracket Installation

6. Connect front mount accessory cable connector P2 to speaker cable

connector.

7. Connect power cable to power connector on rear of radio unit and

secure with the two captive screws to the radio unit.

8. Connect microphone connector to connector on front panel and

secure with captive screw.

NOTE

Do not torque microphone connector screw greater than 2 in-lb.

Alternatively, finger tight plus 1/4 turn is acceptable.

9. If there are no other accessory connections, tie back plug P3 to main

cable.

10. Recheck all connections before inserting fuse into transmit fuse

assembly.

Top Mount

Bottom Mount

INSTALLATION IN VEHICLES POWERED

BY LIQUEFIED (LP) GAS

Radio installation in vehicles powered by liquefied petroleum gas

with the LP gas container in the trunk or other sealed-off space

within the interior of the vehicle must conform to the National Fire

Protection Association Standard NFPA 58 which requires that:

•Space containing radio equipment shall be isolated by a seal from

the space containing the LP gas container and its fittings.

•Outside filling connections shall be used for the LP gas container.

•The LP gas container space shall be vented to the outside of the

vehicle.

INSTALLATION

RUNNING CABLES

To assure the feasibility of the planned cable routings, it is suggested

that the cables be run before mounting the radio. The Orion mobile

radio may be installed as a Front Mount, Remote Mount or Cassette

Mount. The type of mount, the application and the options to be

installed should be considered when planning the cable runs. Figures 5-

12 provide Interconnection Diagrams for typical installations. Figures

5-12 should be referenced throughout this manual and throughout the

installation.

Be sure to leave some slack in each cable going to the radio so that the

radio may be pulled out for servicing with the power applied and

antenna attached. Coil any surplus cables and secure them out of the

way. Try to route the cables away from locations where they will be

exposed to heat (exhaust pipes, mufflers, tailpipes, etc.), battery acid,

sharp edges or mechanical damage or where they will be a nuisance to

automobile mechanics, the driver or passengers. Keep wiring away from

electronic computer modules, other electronic modules and ignition

circuits to help prevent interference to these components and radio

equipment.

In addition, try to utilize existing holes in the firewall, trunk wall and

the channels above or beneath doors. Channels through door and

window columns that are convenient for running cables may also be

used, unless rigid or flexible conduit is to be installed for cable runs.

Figure 5 - Front Mount Basic Accessory Interconnections (USA

Models Only)

Figure 6 - Front Mount Basic Accessory Interconnections (EURO

Models Only)

Figure 7 - Front Mount Extended Option Accessory

Interconnections (USA Models Only)

Figure 25 - Speaker Mounting

RADIO MOUNTING AND FINAL HOOK-UP

Front Mount

Typically the bracket shown in Figure 26 is used for Front Mount

applications. The bracket can be mounted so that it is either above or

below the radio for the user's convenience. The bracket pictured in

Figure 24 can also be used for Remote Mount application but is not

recommended for 110 watt VHF radios or 100 watt UHF radios.

The following instructions are for a Front Mount installation using the

bracket shown in Figure 26.

1. Use the supplied mounting bracket as a template to locate the

position for each of the drill holes. Be sure to leave enough room at

the front and rear of the radio for cable connections. Drill No. 27

(9/64) pilot holes.

2. Mount bracket with four 1/4"-14 x 3/4" sheet metal screws (use

1/4"-14 x 1-1/2" screws if needed).

3. Place radio into mounting bracket and secure with the four M4 x 10

mm hex head screws, M4 flat washers and M4 lock washers

supplied. No. 20 Torx.

4. Connect antenna coaxial cable to antenna connector (TNC).

5. Connect front mount accessory cable connector P1 to the

Option/Remote Control Connector (ORCC) and secure with the two

captive screws in the connector to the radio.

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