Equalizer International SG13TE Instrucciones de montaje
www.equalizerinternational.com
INNOVATION IN ITS MOST FUNCTIONAL FORM
SG13TE, SG15TE
SECURE-GRIP HYDRAULIC
FLANGE SPREADERS
Operator Instruction Manual
SECURE-GRIP HYDRAULIC FLANGE SPREADERS
OPERATOR INSTRUCTION MANUAL PAGE 1
SECTION CONTENTS PAGE NO.
1 INTRODUCTION 1
2 SAFETY INFORMATION 2-3
3 KIT COMPONENTS 4
4 TECHNICAL DATA 5
5 HOW THE SECURE-GRIP HYDRAULIC TOOLS WORK 6
6 INSTALLATION AND OPERATION 7
6.1 COLLET SELECTION BASED ON FLANGE SPECIFICATION 7
6.2 COLLET SELECTION BASED ON BOLT-HOLE MEASURMENT 8-10
6.3 COLLET REMOVAL AND REPLACEMENT 11
6.4 STANDARD INSTALLATION AND OPERATION 12-16
6.5 RESTRICTED ACCESS INSTALLATION AND OPERATION 17
6.6 VALVE, SPADE OR BLIND REMOVAL INSTALLATION AND OPERATION 18
7 MAINTENANCE AND LUBRICATION 19-20
8 PARTS LISTS 21-23
9 WEIGHTS AND DIMENSIONS 24
10 TROUBLESHOOTING 25-28
11 SECURE-GRIP TOOL RANGE 29
12 RANGE OF APPLICATION CHARTS 30-39
The Equalizer Secure-Grip Flange Spreading Tools are a range of tools designed to assist in
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access gap producing a spreading force of up to:
ł26T (260kN) for the SG13TE when used in pairs
ł30T (300kN) for the SG15TE when used in pairs
INDEX
1. INTRODUCTION
SGH IM REV 03
06/06/2014
SECURE-GRIP HYDRAULIC FLANGE SPREADERS
OPERATOR INSTRUCTION MANUAL PAGE 2
2. SAFETY INFORMATION
The operator MUST read this manual prior to using the tools.
Failure to comply with the following cautions and warnings could cause equipment
damage and personal injury; read the manual fully!
Read all the following instructions, warnings and cautions carefully. Follow all safety
precautions to avoid personal injury or property damage during system operation.
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product use, lack of maintenance or incorrect product and/or system operation. Contact
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protect your warranty, use only good quality hydraulic oil of the grade 15cSt.
Only people competent in the use of hydraulic equipment should use these tools.
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operator, and when present, any assisting personnel, is of paramount importance along with
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These instructions are only to cover the safe operation of THE EQUALIZER SG13TE & SG15TE
SECURE-GRIP HYDRAULIC TOOLS during normal maintenance/installation operations. All oth-
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SECURE-GRIP HYDRAULIC FLANGE SPREADERS
OPERATOR INSTRUCTION MANUAL PAGE 3
A CAUTION is used to indicate correct operating or maintenance procedures and practices to
prevent damage to, or destruction of equipment or other property.
A WARNING indicates a potential danger that requires correct procedures or practices to avoid
personal injury.
A DANGER is only used when your action or lack of action may cause serious injury or even
death.
IMPORTANT:2SHUDWRUPXVWEHFRPSHWHQWLQ
the use of hydraulic equipment. The operator
must have read and understood all instructions,
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starting to operate the Equalizer equipment.
WARNING: To avoid personal injury and
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hydraulic components are rated to a safe
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WARNING: Do not overload equipment. Over-
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personal injury.
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the Equalizer Hand Pump, which has its safety
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pumps are used, ensure they are rated at a safe
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CAUTION: Make sure that all system compo-
nents are protected from external sources of
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ing machine parts, sharp edges and corrosive
chemicals.
CAUTION: $YRLG VKDUS EHQGV DQG NLQNV WKDW
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Bends and kinks lead to premature hose failure.
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impact may cause internal damage to hose wire
strands; applying pressure to a damaged hose
may cause it to rupture. Do not place heavy
weights on the hoses, or allow vehicles to roll
over the hoses; crush damage will lead to pre-
mature hose failure.
WARNING: Immediately replace worn
or damaged parts with genuine Equalizer
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properly and withstand rated loads. For
repair or maintenance service contact your
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DANGER: To avoid personal injury keep
hands and feet away from the tool and
workpiece during operation.
WARNING: $OZD\VZHDUVXLWDEOHFORWKLQJ
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DANGER: Do not handle pressurised hos-
es. Escaping oil under pressure can pen-
etrate the skin, causing serious injury. If
oil is injected under the skin, seek medical
attention immediately.
WARNING: Never pressurize unconnected
couplers. Only use hydraulic equipment in
a connected system.
IMPORTANT: Do not lift hydraulic equip-
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rying handle or other means of safe trans-
port.
WARNING: 1HYHUSODFH ¿QJHUV LQD MRLQW
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CAUTION: Never hammer of force the tool
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are using the wrong size of tool.
CAUTION: Do not operate the equipment
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num disulphide grease.
SECURE-GRIP HYDRAULIC FLANGE SPREADERS
OPERATOR INSTRUCTION MANUAL PAGE 4
3. KIT COMPONENTS
SG13TE KIT COMPONENTS
1 x SG13TE Tool c/w Hydraulic Cylinder
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with Gauge
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1 x Safety Block
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1 x Instruction Manual
1 x Carry-Case with Protective Foam Inserts
Product Code: SG13TESTD
SG15TE KIT COMPONENTS
1 x SG15TE Tool c/w Hydraulic Cylinder
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with Gauge
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1 x 36 mm Drive Socket
1 x Safety Block
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1 x Instruction Manual
1 x Carry-Case with Protective Foam Inserts
Product Code: SG15TESTD
SECURE-GRIP HYDRAULIC FLANGE SPREADERS
OPERATOR INSTRUCTION MANUAL PAGE 5
4. TECHNICAL DATA
SG13TE TECHNICAL DATA
Spreading force = 13 T (130 kN) per tool
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Pressure Bar 138 276 414 552 690
psi 2000 4000 6000 8000 10,000
Spreading force T2.6 5.2 7.8 10.4 13
kN 26 52 78 104 130
Spreading distance = 0 - 115mm (0 - 4.53”)
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SG15TE TECHNICAL DATA
Spreading force = 15 T (150 kN) per tool
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Pressure Bar 138 276 414 552 690
psi 2000 4000 6000 8000 10,000
Spreading force T3691215
kN 30 60 90 120 150
Spreading distance = 0 - 100mm (0 - 3.94”)
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SECURE-GRIP HYDRAULIC FLANGE SPREADERS
OPERATOR INSTRUCTION MANUAL PAGE 6
5. HOW THE SECURE-GRIP HYDRAULIC TOOLS WORK
1. The two halves of the hydraulic
Secure-Grip tool are inserted into
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2. Both drive nuts are tightened locking
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3. 7KHDFWXDWRUIROORZHGE\WKHFDQWLOHYHU
are locked into position
4. The hydraulic hose and hand pump
are attached
5. The hand pump is actuated which
powers the hydraulics that spread the
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SECURE-GRIP HYDRAULIC FLANGE SPREADERS
OPERATOR INSTRUCTION MANUAL PAGE 7
6. INSTALLATION AND OPERATION
6.1 COLLET SELECTION BASED ON FLANGE SPECIFICATION
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Collet type Minimum
bolt-hole
diameter
Maximum
bolt-hole
diameter
Metric coarse
bolt UNC bolt Tool
M39 1 ½” 38 42 M39 ò´ SG13TE
0ƙ´ 41 45 M42 ƙ´ SG13TE
M45 1 ¾” 44 49 M45 ô´ SG13TE
0ƚ´ 47.5 52 M48 ƚ´ SG15TE
M52 2” 50.5 56 M52 ´ SG15TE
M56 2 ¼” 55.5 62 M56 ó´ SG15TE
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To increase the lifespan of the collets it is recommended that they are
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See section 6.3 for details on collet removal and replacement
It is important that the correct size of collet is used!
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SECURE-GRIP HYDRAULIC FLANGE SPREADERS
OPERATOR INSTRUCTION MANUAL PAGE 8
Note: It is important that the vernier calliper is held in the middle of the
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hole which is worn, damaged or distorted, as these actions may result in
the selection of an incorrect size of collet
6.2 COLLET SELECTION BASED ON BOLT-HOLE MEASUREMENT
1. To ensure a true measurement is taken, hold the vernier calliper:
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2. 7RGHWHUPLQHZKHWKHUWKHEROWKROHLVURXQGWDNHWZRVHSDUDWHPHDVXUHPHQWVZLWK
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223
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