EPS IPES-IR3 Manual de usuario

IPES-IR3 Flame Detector

Operating Manual

820-0003

IPES IR3 Flame Detector

Operating Manual

Page 2of 37

IPES-IR3 Flame Detector

Operating Manual

820-0003

ESP Safety, Inc.

555 North First Street San Jose,

CA 95112 USA 408‐886‐9746

May 2020

Revision History: 820‐0003

Date

Revision

Description

Approved

3/14/13

Addition; Appendix C Warranty &

Return Policy

Burgos

3/25/13

Reformat

Burgos

2/28/14

Updated Functional TestProcedure

Burgos

10/31/14

Update FM references; change PN from

80010‐001; steel enclosure only

ECO 141103

10/19/2016

New Terminal Board Connections

FOV Diagram. Self Test Output

Martinez

05/01/2020

HART Communication

Wong

820-0003 
IPES IR3 Flame Detector 
Operating Manual 
 
 
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Table of Contents5
1.0 Introduction....................................................................................................................................................................5 
Introduction.................................................................................................................................................................5 
Our Mission ................................................................................................................................................................5 
ESP Safety, Inc. Contact Information ........................................................................................................................5 
2.0 Description......................................................................................................................................................................6 
Application..................................................................................................................................................................6 
Specifications.............................................................................................................................................................6 
3.0 Safety Considerations .....................................................................................................................................................8 
Guidelines ..................................................................................................................................................................8 
Explosion Protection Means.......................................................................................................................................8 
4.0 FM Compliance ...............................................................................................................................................................9 
IPES-IR3 ....................................................................................................................................................................9 
Standards...................................................................................................................................................................9 
Flame Response Sensitivity.......................................................................................................................................9 
False Stimuli Exposure ............................................................................................................................................10 
Field of View.............................................................................................................................................................10 
5.0 PerformanceCharacteristics .........................................................................................................................................11 
Appearance
...............................................................................................................................................................11 
Response Time
 .........................................................................................................................................................11 
Generation of Alarm Signals
 ......................................................................................................................................11 
Elimination of False Alarms
........................................................................................................................................12 
Serviceability............................................................................................................................................................12 
LED ..........................................................................................................................................................................12 
Optical Integrity ........................................................................................................................................................12 
Analog Signal ...........................................................................................................................................................14 
Digital Signal ............................................................................................................................................................14 
Relay Dry Contact Signal.........................................................................................................................................14 
Operating Modes......................................................................................................................................................14 
6.0 Installation ....................................................................................................................................................................15 
Component Parts and Delivery Set..........................................................................................................................15 
Visual Examination...................................................................................................................................................15 
Pre‐Installation Steps...............................................................................................................................................15 
Installation................................................................................................................................................................15 
Moisture Damage Protection....................................................................................................................................16 
General Wiring Requirements..................................................................................................................................16 
24VDC Requirements ..............................................................................................................................................16 
Earth Grounding.......................................................................................................................................................17 
Power Cable Conductor Size affects CableLength.................................................................................................17 
IPES‐IR3 Terminal Block .........................................................................................................................................18 
Setting the Modbus Address and Baud Rate...........................................................................................................18 
Completing the Installation.......................................................................................................................................19 
IPES‐IR3 3 Wire +4 to 20 mA Current Loop WiringDiagram ..................................................................................20 
Connection to Digital RS‐485Circuit........................................................................................................................20 
7.0 Startup and Operation ..................................................................................................................................................21 
Installation Review Prior to Startup..........................................................................................................................21 
Performance Test.....................................................................................................................................................21 
Test Equipment........................................................................................................................................................21 
Power‐On Self‐Test..................................................................................................................................................21 
IPES‐IR3 in Self‐Test Mode.....................................................................................................................................22 
Fire Detection Test...................................................................................................................................................22 
Photonic Detector Locations....................................................................................................................................23 
Dust/ Obstruction Fault Test ....................................................................................................................................23 

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Operating Manual

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8.0 Troubleshooting............................................................................................................................................................24

Troubleshooting Table .............................................................................................................................................24

9.0 Maintenance.................................................................................................................................................................25

Maintenance Activities .............................................................................................................................................25

Daily Maintenance....................................................................................................................................................25

Every Six Months .....................................................................................................................................................25

Automatic Testing ....................................................................................................................................................26

10.0 Transportation and Storage ........................................................................................................................................26

11.0 Warranties ..................................................................................................................................................................27

12.0 Repair and Return .......................................................................................................................................................28

Field Repair..............................................................................................................................................................28

Return Material Authorization (RMA) Number.........................................................................................................28

13.0 Parts Ordering Information.........................................................................................................................................28

14.0 Certifications...............................................................................................................................................................29

Appendix A: IPES-IR3 Explosion Protection Means.............................................................................................................31

Appendix B: IPES Digital Communications Protocol ...........................................................................................................32

Appendix C: HART Communication Protocol......................................................................................................................34

It is important that this entire manual be thoroughly read and

understood prior to installing or operating the IPES‐IR3. Any

deviation from the recommendations in this manual may impair

system performance and compromise safety.

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IPES IR3 Flame Detector

Operating Manual

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1.0 Introduction

Introduction

The IPES‐IR3 flame detector’s advanced microprocessor based technology ensures rapid flame recognition and alarm

signaling. In addition, the IPES‐IR3’s selective, multiple spectrum technology virtually eliminates false alarms from a

variety of sources including:

●Direct or indirect sunlight

●Arc welder flash, resistive heaters

●Fluorescent, halogen

●Incandescent light

●Nuclear radiation

The IPES‐IR3 generates an alarm signal only when detection from three different IR wavelengths agree that a flame or

fire is present in the field of view. Upon confirmation of flame or fire, the IPES‐IR3 triggers alarm relays and provides

alarm signals via RS‐485 Modbus and industry standard +4 to 20mA current loop to the users’ receiving devices and

alarm systems.

For ease of operation status and alarm condition the IPES‐IR3 provides an easily visible high illumination Tri State LED

that follows an Industry Standard protocol:

●Green for normal operation

●Yellow for fault condition

●Red for alarm Conditions

The IPES‐IR3 provides superior false alarm processing making it the detector of choice. Alarms occur instantly after our

proprietary False‐Positive Algorithm determines possible alarm states. This makes IPES‐IR3 the industry standard for

several industrial applications:

Our Mission

ESP Safety, Inc.’s mission is to provide complete turn‐key protection solutions beginning with the design stage, through

system installation and commissioning, and on‐going field service in hazardous environments. Our line of

industry‐leading products, services, and systems benefits society, saves lives, and preserves capital resources.

ESP Safety, Inc.

Contact Information

Telephone: 408‐886‐9746

FAX: 408‐886‐9757

Address: 555 North First Street, San Jose, CA 95112 USA

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IPES IR3 Flame Detector

Operating Manual

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2.0 Description

Application

The IPES‐IR3 design and explosion‐proof ratings make it an excellent choice for indoor and outdoor applications,

including:

Drilling andproduction

Paintproduction

Automated and manned ocean

Power Plants‐ Nuclear, Coal, Oil,

based platforms.

Natural Gas, Solar Process, MHD

Fuel loading and transfer facilities

Shipping Tankers,Freighters.

Refineries

Virtually any vessels that may

havea

Bulk terminals

potential firehazard.

Tank farms and storage facilities

Laboratory and Plasma

LNG/LPG processing and storage

Study/Process

Compressor stations

Transportation facilities,Airports,

Pipelines and pump stations

Petrochemical processing

facilities

Subways, Aircraft hangers

Oil and Gas Boilers

Fertilizerproduction

Stage and entertainment

special effects

Specifications

The IPES‐IR3 meets industry certifications and requirements for Hazardous Locations.

Detection Type: Optical

Detection Method: Multiple Spectrum Infrared Radiation Source Spectral Range: Three points in a range of 4.0 to 5.0 m

Detection Process Time:

4.5 to 7 Seconds

(Complies with FM Standard 3260)

Refer to Section 4.0

Detection Distance: Minimum 211 feet (64meters) depending on detected fuel.

Detection Cone of Vision: Up to 90° (45° Left/Right of center)

Sensitivity: User Selectable for distance and False/Positive process time

Power requirements: 24VDC nominal (18‐32VDC range)

Power Consumption: 3 VA (3 Watt) Max

Outputs:

●Industry Standard +4 to 20mA

●1 Alarm Relays (SPDT/Form‐C latching)

●1 Fault condition (NO/Form‐A)

*All Relays Contact Rating 1 Amp@125VAC/30VDC

●Digital RS‐485 Modbus

●HART Communication Protocol

Cable Distance: 6200ft (1900m) 18 AWG

Ingress Protection: IP66

Vibration: Meets FM 3260: 2000

Impact Resistance: 1.9 Joules

Test Method: ITES Test Lamp

RFI‐resistant to interference by EMI and RFI: EMC Directive compliant with CE mark. Not susceptible to keying 5 watt

walkie‐talkie at distances greater than 1 foot.

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IPES IR3 Flame Detector

Operating Manual

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Optical Integrity: IPES‐IR3 performs an automatic calibrated performance test once per minute to verify complete

detector operation capabilities.

Operating Temperature: ‐40°F to +185°F (‐40°C to 85°C)

Storage Temperature: ‐76°F to +185°F (‐60°C to 85°C)

Humidity Range: 0 to 95% relative humidity

(can withstand 100% condensing humidity for short periods of time)

Conduit Entry: ¾” NPT

Enclosure Material: Stainless Steel Grade 316

Weight: Stainless Steel 11lbs (5.0kg)

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Operating Manual

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3.0 Safety Considerations

Guidelines

For maximum safety:

•Only persons who have thoroughly read and understood this manual, are trained in safety techniques, and have

electric-safety certificates are permitted to install and operate the IPES-IR3.

•Never operate the IPES-IR3 if the casing is damaged.

•Do not open, separate or disassemble the IPES-IR3 when energized.

•Refer to the Appendices and diagrams in this manual to ensure that the wiring is in compliance with local

ordinances and the NEC.

•Perform regular testing and maintenance as outlined in the Maintenance section.

•Ensure that fire-alarm and fire-extinguishing systems and controls are switched off before any testing or

maintenance to avoid unwanted operation of alarms and fire-extinguishing equipment.

Also see the individual sections in this manual for relevant specific safety guidelines.

Explosion Protection

Means

The table below describes design features that protect the IPES-IR3 against explosions:

Feature

Protection Means

Enclosure of

Current Carrying

Parts

The casing includes spigot joints with controlled gaps

to meet explosion‐proof requirements for installation

in Class I, Division I, Group B, C and D, and T4 locations.

Case Mechanical Strength

The high mechanical strength of the case is able to

withstand high explosive pressures without rupture or

failures of mechanical parts. The case design is in

accordance with FM 3600 and FM3615.

Manufacturing Control

Of Casing

Important parametersinclude:

●

Maximum width and minimum length of spigot joints

●

Surface roughness of the joinedparts

●

The number of complete intact threads at the

conduit entry point

Ignition Temperature

The ignition temperature of the surrounding

environment is limited by the outside surface

temperature of the housing, which does not exceed

275°F (135°C).

Securing of Bolts,

Joints and Grounding

Spring washers, lock washers, and lock nuts maintain the

integrity of the bolted connections by preventing

loosening of the bolts.

Joined Parts Protection

Anti‐seize lubricant is applied on the critical joints as

described on Appendix A.

Casing Ingress Protection

The design of the casing is protection class IP 66 in

accordance with IEC 60529‐004.

Sealing Cables at

Conduit Entry

Use approved hazardous location sealed conduit fittings.

Foroutdoor installations, ensure sealing meets IP66

requirements.

Before installing and operating the IPES‐IR3, be sure to read this

entire manual. Failure to follow these guidelines could result in

impaired product performance and safety hazards.

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IPES IR3 Flame Detector

Operating Manual

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4.0 FM Compliance

IPES-IR3

Meets FM (US and Canada) certifications and requirements for Hazardous Location classification: Class I, Division I,

Group B, C and D and T4 Case design accords with FM 3600 and FM 3615. Ta = ‐40°C to +85°C (‐40°F to +185°F) IP66

Standards

TITLE

AUTHOR‐NUMBER

DATE

National Fire Alarm Code

ANSI/NFPA 72

2002

Radiant Energy‐Sensing Fire

Detectors for Automatic Fire

Alarm Signaling

ANSI/FM –3260

2004

Radiant Energy‐Sensing Fire

Detectors for Automatic Fire

Alarm Signaling

FM Approvals ‐ 3260

2000

Electrical Equipment For Use In

Hazardous (Classified) Locations–

General Requirements

FM Approvals –3600

1998

Explosion proofElectrical

Equipment –General

Requirements

FM Approvals –3615

2006

Flame Detectors

ULC/ORD ‐ C386

1990

Standard for Smoke Detectorsfor

Fire Alarm Systems

CAN/ULC ‐ S529

2002

Threaded Conduit Entries

CSA C22.2 No. 0.5

1982

(Reaffirmed)

(1999)

Explosion‐Proof Enclosuresfor

CSA C22.2 No. 30

1986

Use in Class I Hazardous Locations

(Reaffirmed)

(2003)

Degrees of Protection Provided by

ANSI/IEC 60529

2004

Enclosures (IP Code)

CSA‐C22.2 No. 60529

2005

Explosive Atmospheres, General

Requirements

ANSI/ISA 60079‐0

2009

Explosive Atmospheres,

Equipment protection by

flameproof “d” enclosures

ANSI/ISA 60079‐1

2009

Flame Response

Sensitivity

When an IPES‐IR3 detector is exposed to a series of test fires along the center line of the sensor as described in the table

below, the alarm response of the IPES‐IR3 is below the 30‐ second response time required under FM Standard 3260.

Fuel

Distance

Fire Size

Average Time

n‐Heptane

211 ft. (64 m.)

1 ft. x 1 ft. (32.5 cm.) pan

9 sec.

Denatured ethyl

alcohol (85.4%)

151 ft. (46 m.)

1 ft. x 1 ft. (32.5 cm.)

11 sec.

JP4

206 ft. (63 m.)

2 ft. x 2 ft. (60 cm.) pan

10 sec.

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IPES IR3 Flame Detector

Operating Manual

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False Stimuli

Exposure

When the IPES‐IR3 is exposed to the fires specified above, and are in the presence of the following false stimuli sources –

modulated at approximately 1.5 Hz, and un‐modulated – no false alarm activation or instability occurs at the minimum

distances listed below.

Source

Distance

1.5 kW Heater

36 inches (0.9 m)

Arc welder, 200A, 3/16” – 7018

electrode

9.0 feet (3.7 m)

Fluorescent, (2) 20W (6000 Lux)

0 inches (0 m)

Halogen, 500W

36 inches (0.9 m)

Incandescent, 100W (2000 Lux)

12 inches (0.3 m)

Direct sunlight

Detectors not affected by frequency

range of visible light

Indirect sunlight

Detectors not affected by frequency

range of visible light

Field of View

The IPES‐IR3 has a 90° cone of vision (horizontal) with the highest sensitivity lying along the central axis

X= Distance in Ft Y= Angle of Vision

Refer to Section 7.0 for testing method

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