Engcon DC3 Manual de usuario
User manual
DC3
Article 9000683 | Version 1.5
Language
Country
Original Instructions
Preface
Preface
Dear Customer,
Thank you for choosing a product from engcon.
engcon is the market leader in tiltrotators and tools for excavators. We represent
innovation, knowledge and experience, and we develop our products with a focus on the
customer's needs. Please visit our website for contact information and details about the
rest of our product range.
www.engcon.com
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Table of Contents
Table of Contents
1. Introduction
1.1. General............................................................................................................ 5
1.2. Scrapping and recycling.................................................................................. 5
1.3. Technical support and spare parts.................................................................. 5
1.4. Product approval............................................................................................. 6
1.4.1. Declaration of incorporation of a partly completed machine.................... 6
1.4.2. EU Declaration of Conformity.................................................................. 7
2. Safety
2.1. General............................................................................................................ 8
2.2. Safety features according to 13849-1............................................................. 9
3. Design and function
3.1. DC3..................................................................................................................10
3.2. Symbols........................................................................................................... 10
3.3. Control panel - QPM....................................................................................... 12
3.3.1. Symbols................................................................................................... 12
3.3.2. Buttons..................................................................................................... 13
3.4. Electronics module - QLM...............................................................................14
3.4.1. Overview.................................................................................................. 14
4. Installation
4.1. System overview DC3..................................................................................... 15
4.1.1. Tiltrotator control...................................................................................... 15
5. Operation
5.1. DC3 for Android and iOS................................................................................ 17
5.1.1. Getting started......................................................................................... 17
5.1.2. The tool application..................................................................................17
5.1.3. Soft assignment....................................................................................... 17
5.2. QSC Quick guide............................................................................................ 17
5.2.1. Tiltrotator quick coupler (QH).................................................................. 18
5.2.2. Machine quick coupler............................................................................. 18
5.3. Tiltrotator quick coupler (QH).......................................................................... 19
5.3.1. Connecting tools...................................................................................... 19
5.3.2. Disconnecting tools..................................................................................21
6. Start-up
6.1. Connect DC3 to your machine........................................................................25
6.2. Remote assistance..........................................................................................25
6.2.1. Request help............................................................................................25
7. Maintenance
7.1. Contact grease................................................................................................ 26
8. Troubleshooting
8.1. Control panel - QPM....................................................................................... 28
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Table of Contents
8.1.1. Alarm list.................................................................................................. 35
8.2. Electronics module - QLM...............................................................................35
8.2.1. Indications................................................................................................ 35
8.2.2. Alarm........................................................................................................36
9. Decals
9.1. Joystick MIG2..................................................................................................37
9.1.1. 841868..................................................................................................... 37
9.1.2. 841869..................................................................................................... 38
9.2. DC3 Control System........................................................................................38
9.2.1. MGM........................................................................................................ 38
10. Glossary
10.1. Abbreviations................................................................................................. 39
11. Installation checklist
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1 Introduction
1. Introduction
1.1. General
This user manual contain important information about your product's functions and
characteristics, and how to use it in the best way. Before you begin using the product, it is
important that you read and understand the content of these instructions, especially the
sections that address safety.
In addition to these instructions, you must study and understand the applicable safety
information for the relevant base machine as well as any other equipment involved.
The user manual is supplied with supplementary documentation providing more detailed
descriptions of the installation, fitting, operation and maintenance of control systems and
custom modifications for your specific product.
Information, images, illustrations and specifications used in the instructions are based
on product information that was available at the time of going to press. Images and
illustrations used in the instructions are typical examples and not intended to be exact
depictions of various part of the product. We reserve the right to make changes without
prior notice.
Always store the user manual together with any other supplementary information in a safe
manner and such that it is always available.
1.2. Scrapping and recycling
engcon makes constant efforts to reduce its environmental impact. engcon's products
comprise at least 99 per cent recyclable material. All assembly and service work must
take place in compliance with legislation and ordinances governing the environment,
health and occupational safety. This refers to all work with residual materials including
handling, storage and processing. To prevent contamination of soil and water, spillages
must be avoided. Should a spillage occur, it must be dealt with.
Hazardous waste may only be disposed of by those authorized to do so. All waste
produced must be disposed of in compliance with applicable legislation and ordinances:
- Metal and plastics to be recycled.
- Hydraulic hoses are normally used for energy recovery (sort as hazardous waste).
- Oils and greases are normally used for energy recovery (sort as hazardous waste).
- Electronic components to be recycled for materials (sort as hazardous waste).
- Packaging to be sorted at source and recycled for materials.
- Paper to be sorted at source and recycled for materials.
If in doubt, contact the environmental manager at engcon.
1.3. Technical support and spare parts
Technical support and spare parts can be found at www.engcon.com
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1 Introduction
1.4. Product approval
1.4.1. Declaration of incorporation of a partly completed machine
Product: engcon DC3 Control system
Manufacturer: engcon Nordic AB - Industricentragatan 4, SE 833 93 Strömsund, Sweden
THE OBJECT OF THE DECLARATION DESCRIBED ABOVE IS IN CONFORMIT WITH
the essential and applicable requirements of 2006/42/EC.
Appendix 1 - Essential health and safety requirements
1.1.1
1.2.2
1.5.1
1.7.3
3.3.2
1.1.2
1.2.3
1.7.1
1.7.4
3.3.3
1.2.1
1.2.4.1
1.7.2
3.3.1
3.3.5
Technical Documentation, 2006/42/EC: compiled in accordance with Section B of Appendix 7.
Other relevant EU Directives: Radio Equipment Directive (RED) 2014/53/EU
(further described in separate EU Declaration of Conformity)
THIS DECLARATION OF INCORPORATION IS ISSUED UNDER THE SOLE RESPONSIBILIT OF THE
MANUFACTURER
Undertaking to transmit:Upon reasoned request from national authorities, the manufacture must provide
relevant information about the partly completed machine. This must be done promptly by email and without
restriction by any intellectual property rights of the manufacturer of the partly completed machine.
Conditions: The partly completed machine may not be put into operation before the machine it will be built
into has been declared to conform with the provisions of 2006/42/EC.
PERSON AUTHORIZED TO COMPILE THE TECHNICAL DOCUMENTATION
Peter Huczkowsky – Produktägare, Kanslihusgränd 2, 831 32 Östersund, Sverige
SIGNED FOR AND ON BEHALF OF
Krister Blomgren – Signatory for engcon Nordic AB
Strömsund 26 April 2023
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1 Introduction
1.4.2. EU Declaration of Conformity
Product: engcon DC3 Control system
Manufacturer: engcon Nordic AB - Industricentragatan 4, SE 833 93 Strömsund, Sweden
THE OBJECT OF THE DECLARATION ABOVE COMPLIES WITH
relevant harmonized European Union legislation: Radio Equipment Directive (RED) 2014/53/EU
Harmonized standards (RED)
Article 3.1 a (Electrical safety):
EN ISO 60204-1:2018
Article 3.1 b (EMC):
EN ISO 13766-1:2018, EN ISO 13766-2:2018
Article 3.2 (Radio):
ETSI EN 300 328 v 2.2.2
THIS DECLARATION OF CONFORMIT IS ISSUED UNDER THE SOLE RESPONSIBILIT OF THE
MANUFACTURER
The object of this declaration: The product is a control system designed to control equipment installed on
an excavator as well as certain parts of the excavator. This declaration of compliance applies to the control
system but not to the equipment controlled by said system such as an engcon tiltrotator.
The product has radio functions to allow setup and calibration of the system.
SIGNED FOR AND ON BEHALF OF
Krister Blomgren – Signatory for engcon Nordic AB
Strömsund 26 April 2023
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2 Safety
2. Safety
REMARKS
The stated safety information is independent of the base
machine and directly concerns the engcon DC3.
REMARKS
Other safety instructions can be found in the tiltrotator user
manual.
2.1. General
It is important that you read and understand all warnings prior to installation work on this
product or before you use it and any accessories supplied. The warning texts highlight
potential risks and describe how to avoid them. The following warning levels are used in
this user manual:
DANGER
Indicates that an accident will occur if the regulation is
not followed. Risk of personal injury or death.
WARNING
Indicates that an accident may occur if the regulation
is not followed. Risk of personal injury or death.
CAUTION
Indicates that an accident may occur if the regulation
is not followed. Risk of personal injury.
IMPORTANT
Indicates that an accident may occur if the regulation is
not followed. Risk of damage to property, process or the
surroundings.
REMARKS
Specifies additional information that may make performance or
understanding of specific operations easier.
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2 Safety
2.2. Safety features according to 13849-1
DC3 is a safety system that complies with SS - EN ISO 13849-1:2016. This means there
are risks in the system that are managed with the aid of software.
RISK 1
Unexpected activation of tiltrotator functions. The risk is managed by safety function SF1 –
Preventing unexpected start of tiltrotator functions SS-EN ISO 13849-1:2016 PL c
RISK 2
Unexpected movement of the machine due to signal emulation. The risk is managed
by safety function SF2 – Preventing unexpected start and ensuring cessation of signal
emulation functions SS-EN ISO 13849-1:2016 PL D
RISK 3
Unexpected activation of the tiltrotator’s quick coupler. The risk is managed by safety
function SF3 – Preventing unexpected start of the tiltrotator’s quick coupler, SS-EN ISO
13849-1:2016 PL c
RISK 4
Unexpected activation of the machine’s quick coupler. The risk is managed by safety
function SF4 – Preventing unexpected start of the machine’s quick coupler, SS-EN ISO
13849-1:2016 PL c
RISK 5
Unexpected activation of machine functions (e.g. track control). The risk is managed
by safety function SF5 – Preventing unexpected start of machine functions SS-EN ISO
13849-1:2016 PL c
RISK 6
Unexpected activation of the wheel steering function. The risk is managed by safety
function SF6 – Preventing unexpected start and ensuring cessation of the wheel steering
function, SS-EN ISO 13849-1:2016 PL D
RISK 7
Unexpected activation of the machine’s servo hydraulics. The risk is managed by safety
function SF7 – Preventing unexpected start of the machine’s servo hydraulics, SS-EN ISO
13849-1:2016 PL c
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3 Design and function
3. Design and function
3.1. DC3
The DC3 is a proportional control system with remote support. Our DC3 control system
meets the standards demanded of all components such as hydraulics, electronics and
software. Together with engcon’s tiltrotators with their built-in safety functions, the DC3
creates a safer work environment and enables track and wheel control as well as boom
slew. engcon’s DC3 smartphone app allows remote support in addition to PC and USB
cable connection.
3.2. Symbols
Track control
Track control
Wheel control
Base machine
Drive forward/
reverse
Rotation/slew
right/left
Tool change in
the tool program
Feeder Swap
Rotation
Tilt
Shift between
rotation and
Extra 2
Shift between tilt
and Extra 2
Open grab
Close grab
Shift between
rotation and grab
Shift between
tilt function and
grab
Shift between
Extra and grab
Joystick function
Grapple
Grapple rotation
Open grab
Close grab
Clockwise
grapple rotation
Counterclockwise
grapple rotation
Grab
Grab rotation
Grab open
Grab close
Grab clockwise
rotation
Grab
counterclockwise
rotation
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Otros manuales para DC3
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