Energenics FRP-4 Manual de usuario

www.energenics.com

1470 Don Street  Naples, Florida 34104 Telephone: (239) 643-1711

Fax: (239) 643-6081

Customer Service: (800) 944-1711

Installation & Operation Manual

For ENERGENICS

In-Line Space Saver Lint Filters

Descriptions Page

Table of Contents 1

Description of Lint Filter Operation 2

Lint Filter Control Sequence of Operation 3

Receiving and Installation 4

Important Installation Considerations 5

Warnings/Cautions 6

Dimensional Drawing 7

Dimensional Table 8

Typical Installation – Without Optional AFO (Booster Fan) 9

Typical Installation – With Optional AFO (Booster Fan) 10

Utilities Installation 11

Sheet Metal Installation 12

Compressed Air Requirements 13

Fire Suppression Water System (optional) 14

Proper Application with Booster Fans & Variable Frequency Drives 15

007 Control Installation Instructions:

Omron Obsolete UL® Control Schematic & Wiring Diagram 16

IDEC Obsolete UL® Control Schematic & Wiring Diagram 17

IDEC UL®PLC CONTROL

IDEC UL® PLC Control Schematic & Wiring Diagram 18

Change Blowdown & Excess Pressure Set-Point 19

Change Timed Blowdown Intervals 20

Disable Blowdown when all Dryers turn off 21

Tubing Connections (Shown with Optional Airflow Optimizer if Ordered) 22

Connection Requirement 9002.5 23

Connection Requirement (Side View) 9002.6 24

Maintenance Requirements 25

DESCRIPTION OF LINT FILTER OPERATION

Your new Energenics Lint Filter operated with a UL approved control represents

the most advanced features available in the laundry industry to date. The

following list the functions and mode of operation:

Blowdown (cleaning) – The Lint Filter will monitor the system backpressure and

automatically initiate the blowdown cycle. As the screen loads with lint, the back

pressure will increase and will result in an automatic blowdown (cleaning) when

the backpressure reaches a set reference (default is .5” w.c.). The lint filter will

also blowdown at the end of every dryer cycle to insure complete screen cleaning

when dryers are turned off. 70% of the lint will be removed from the screen even

though the dryer(s) may be operating. During the blowdown with dryers off,

100% of the lint will be removed from the screen. A manual blowdown can also

be done by depressing the button on the bottom of the Lint Filter control. Note

that automatic blowdown cannot occur within 20 seconds of a prior

blowdown. This is done to allow the compressed air supply to partially recover.

Optional Excess Pressure Alarm – If for any reason the Lint Filter has not blown

down properly (i.e.: compressor turned off) the system will sense a higher

backpressure than normal. In this event the siren and the strobe light both

activate. The Filter control will attempt to blowdown every 20 seconds until the

excess backpressure condition has terminated. If this condition persists, a

manual inspection of the lint screen and observation of proper blowdown must be

done.

Optional Fire Control System – A normally open sensor located inside of the filter

at the top of the inlet will close at 275 degrees F. The control will open the water

solenoid, illuminate the strobe as well as energize the siren. The alarm will be

active until 30 seconds after the temperature has dropped below 275 degrees F.

After 30 seconds the alarm will automatically reset. Inside the control box is a

Fire Control test button. Depress the button and the Fire Control will be activated

for the duration the button is pressed. The function of the test button is to check

the circuit. It does not test the sensor itself. Using a propane torch to the sensor

will test the complete system.

LINT FILTER CONTROL SEQUENCE OF OPERATION

1. Dryers Operating When backpressure reaches the field adjustable setpoint

(default .7” W.C.) the air blowdown solenoid is activated for 10 seconds. There is

a field adjustable delay (default 10 seconds) before the blowdown will occur. The

air solenoid will continue to activate for 10 seconds at 3 minute intervals until

backpressure is below the field adjustable setpoint. The 3 minute interval will

allow the compressor to refill.

2. Dryers Excess Pressure Alarm When Operating When backpressure reaches

the field adjustable setpoint (default 1.5” W.C.) the warning indicator horn and

light will be activated continuously until the backpressure drops below the field

adjustable setpoint.

3. After Dryers Turn Off When backpressure drops to 0” W.C. the air blowdown

solenoid is activated for 10 seconds. There is a field adjustable delay (default 10

seconds) before the blowdown will occur This should occur only 1 time when all

the dryers are off. This should reset only when 1 or more dryers turn on and not

until the backpressure reaches .7” W.C. (Field Adjustable).

4. Manual Blowdown Operation When the button on the bottom of the filter control

is depressed, the air blowdown solenoid is activated for 10 seconds. The control

will require 3 minutes before another manual blowdown can be completed.

5. Fire Control If the temperature exceeds 260 degrees Fahrenheit the water

solenoid will open and the warning indicator horn and light will be activated

continuously until the temperature goes below 260 degrees Fahrenheit for 30

seconds. At which point the fire control will completely reset.

6. Manual Fire Control Test Inside the filter control is a black button. When the

button is depressed the water solenoid will open and the warning indicator horn

and light will be activated as long as the button is pressed.

7. Timed Interval Blowdown At a timed interval (default 2 hours) the air blowdown

solenoid is activated for 10 seconds.

8. Optional Vacuum Output When the Air Solenoid is activated a 24 VDC output

on Blowdown 2 activates. If the lint filter is equipped with the Energenics lint

evacuation vacuum system this operates the vacuum system and opens the gate

valve on the filter for 20 seconds. The timer starts at the same time the air

solenoid is activated.

OUTPUTS FROM FILTER CONTROL

Q1-Water Solenoid Valve

Q2-Air Solenoid Valve

Q3-Optional Vacuum Output

RECEIVING AND INSTALLATION

Before you sign the Bill of Lading:

1. Receiving- Inspect units inside and out for signs of damage

Verify all components are delivered per the Bill of Materials.

Report damage to the carrier IMMEDIATELY.

Note ALL damage on the Bill of Lading.

This is your responsibility and you must file all claims.

The filter is fully assembled and ready for installation. The

control, valves, and lint bag are in the cardboard box.

2. Installation- Follow instructions herein:

Determine the location with reference to minimum duct work from the dryer

and ease of access for inspection.

If using a lint drop pipe allow enough room for lint to travel down 4’ before the

first bend. Max bend angle is 30 degrees.

If using lint bag or container make sure adequate clearance is allowed.

Conduit or Sealtight between filter junction boxes should be ¾ inch.

Dependant on options ordered, not all outputs will have connected

components.

If the Fire Control Option is NOT ordered the installer must supply a junction

box to connect the wires from the solenoid valve to the Control Box.

When mounting the filter overhead, mount the control below the filter where it

can be easily accessed.

If this Lint Filter has a downstream fan, do not use the supplied lint bag. You

must use a flexible connector and rigid drum (drum sourced locally). If we

supplied the fan then we will have the flexible connector in the box.

IMPORTANT INSTALLATION CONSIDERATIONS

All Energenics Lint Collectors can be mounted indoors or outdoors. If it is

mounted outdoors we recommend our Side Discharge or a field installed swept

radius elbow (Gooseneck). Do not use a conical cap on the filter exhaust

discharge. All solenoid valves should be located inside the building. Also, mount

the supplied air pressure gauge at the blowdown pipe on top of the filter.

All solenoids should be mounted as close to the filter as possible, but ALWAYS

inside the building. This will allow most of the air and water (if equipped with

optional Fire Control) piping to remain pressure charged for most efficient

operation.

All wiring should be a minimum of 18 gauge for proper operation.

The Filter Control box should be located in a position to be easily seen and in

close proximity to personnel. In other words if the Filter Control is located

outdoors, 20 feet in the air or in another room away from the laundry personnel,

this would be the wrong location. Lint Filter controls should never be mounted

outdoors.

Since the Filter uses compressed air it is important that the air receiver (if

equipped) be located as close to the filter as possible. The longer the pipe runs

the more restrictive. You will need to increase the pipe diameter if the run is very

long (e.g.: 60 feet).

If the installation is a multi-dryer/multi-duct installation it may be necessary to use

backdraft dampers to prevent lint backflow into the ducts of turned off dryers.

Most dryers have them available as standard equipment or can be ordered to

add on.

After everything is mounted and utilities turned on press the manual blowdown

button located on the bottom of the Filter Control. The rotor on the inside the lint

filter should spin. Make sure that the air pressure at the filter starts out at 100

and ends at about 60 at the end of the blowdown cycle. If it is too low the rotor

won’t turn.

If the Filter is equipped with Fire Suppression, the test button is on the inside of

the Filter Control. It is on the inside to keep people from pushing the button as

they walk by. When the button is pushed the strobe and siren will go on along

with the water solenoid valve. The system operates until the button is no longer

depressed.

WARNINGS AND CAUTION

You have purchased the finest lint filter available for your facility. Please follow

these instructions to ensure a safe long life for your filter and facility.

FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN AN

UNSAFE OPERATING CONDITION, INCLUDING THE POSSIBILITY OF FIRE.

DO NOT OPERATE ANY DRYER CONNNECTED TO THIS FILTER WITHOUT

BEING CERTAIN THE FILTER STARTUP HAS BEEN COMPLETED AND THE

FILTER IS IN OPERATING CONDITION.

Insure it is installed in compliance with local codes.

Step 1. Install the compressed air (Fire suppression plumbing if ordered), and

piping system(s) including solenoid valves. If the filter is in position,

make all final connections.

Step 2. Mount the 007 control in a visible location on a solid vibration free

surface and connect all components.

Step 3. Provide dedicated 120-240V single phase electrical service to the PLC and

test all systems

Step 4. Install sheet metal and ducting.

START UP AND OPERATION INSTRUCTIONS

Inspect the filter installation. Is it complete? Review the entire installation

requirements prior to startup.

1. Verify the 007 control wiring.

2. Test the blow down cycle (push manual button on control).

Watch the pressure gauge. It should start around 100psi and should not drop

below 60psi during the 10 second cycle.

The rotor should turn 6-12 times during blow down. The rotor propulsion is

adjustable by increasing the number of horizontal holes on the top horizontal

portion of the rotor end.

3. Review maintenance requirements and establish a regular PM schedule.

CAUTION - DO NOT OPERATE FILTER WITH BOOSTER

FAN WITHOUT BAROMETRIC DAMPER OR VARIABLE

SPEED DRIVE!!!!!!!!

(CONSULT PAGE 15)

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