Endress+Hauser Micropilot M FMR 240 Manual de usuario

BA 220F/24/ae/11.02

Nr. 52009944

Valid as of software version:

V 01.02.00 (amplifier)

V 01.02.00 (communication)

micropilot M

FMR 240

Level-Radar

Operating Instructions

Micropilot M FMR 240

2Endress + Hauser

Brief operating instructions

L00-FMR2xxxx-19-00-00-en-039

!Note!

This operating manual explains the installation and initial start-up for the level

transmitter. All functions that are required for a typical measuring task are taken into

account here. In addition, the Micropilot M provides many other functions that are not

included in this operating manual, such as optimizing the measuring point and

converting the measured values.

An overview of all device functions can be found on Page 78.

The operating manual BA 221F provides an extensive description of all device

functions - Description of the instrument functions for Micropilot M, which can also be

found on the enclosed CD-ROM.

… …

KA 159F/00/a2/05.02

52006292

… …

Micropilot M - Brief operating instructions

- dome

ceiling

- horizontal

cyl.

- bypass

…

- unknown

- DC: <1.9

- DC: 1.9 … 4

- DC: 4 … 10

- DC: >10

- standard

- calm

surface

- add. agitator

…

input E

(see sketch) input F

(see sketch) only for

bypass +

stilling well

- ok

- too small

- too big

- unknown

- manual

displayed

(see sketch)

D and L are confirm

or specify

range

suggestion

000

measured value

Group

selection

basic setup

safety settings

system

parameter

display

envelope curve

linearisation

extended calibr.

output (HART, FF)

profibus param.(PA)

092

language

diagnostics 0A0

present

error

002

tank shape 004

process

cond.

005

empty

calibr.

006

full

calibr.

007

pipe

diameter

008

dist./

meas value

051

check

distance

003

medium

cond.

052

range of

mapping

053

start

mapping

008

dist./

meas value

flange:

referencepoint

ofmeasurement

- envel. curve

- incl. FAC

- incl. cust. map

- single curve

- cyclic

= 100: unlocked

100: locked≠

= 2457: unlocked

2457: locked≠

0E1

plot settings 0E2

recording

curve

0A1

error

0A4

unlock

parameter

threaded connection:

reference point of

measurement

HART

PA, FF

}

Contrast: +or+

Micropilot M FMR 240 Endress + Hauser

Endress + Hauser 3

Table of contents

1 Safety instructions . . . . . . . . . . . . . . 4

1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Installation, commissioning and operation . . . 4

1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . 4

1.4 Notes on safety conventions and symbols . . . 5

2 Identification . . . . . . . . . . . . . . . . . . . 6

2.1 Device designation . . . . . . . . . . . . . . . . . . . . . 6

2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . 9

2.3 Certificates and approvals . . . . . . . . . . . . . . . . 9

2.4 Registered trademarks . . . . . . . . . . . . . . . . . . 9

3 Mounting . . . . . . . . . . . . . . . . . . . . . 10

3.1 Quick installation guide . . . . . . . . . . . . . . . . . 10

3.2 Incoming acceptance, transport, storage . . . 11

3.3 Installation conditions . . . . . . . . . . . . . . . . . . 12

3.4 Installation instructions . . . . . . . . . . . . . . . . . 18

3.5 Post-installation check . . . . . . . . . . . . . . . . . . 24

4 Wiring. . . . . . . . . . . . . . . . . . . . . . . . 25

4.1 Quick wiring guide . . . . . . . . . . . . . . . . . . . . . 25

4.2 Connecting the measuring unit . . . . . . . . . . . 27

4.3 Equipotential bonding . . . . . . . . . . . . . . . . . . 29

4.4 Degree of protection . . . . . . . . . . . . . . . . . . . 29

4.5 Post-connection check . . . . . . . . . . . . . . . . . 29

5 Operation . . . . . . . . . . . . . . . . . . . . . 30

5.1 Quick operation guide . . . . . . . . . . . . . . . . . . 30

5.2 Display and operating elements . . . . . . . . . . 32

5.3 Local operation . . . . . . . . . . . . . . . . . . . . . . . 34

5.4 Display and acknowledging error messages 37

5.5 HART communication . . . . . . . . . . . . . . . . . . 38

6 Commissioning . . . . . . . . . . . . . . . . 41

6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . 41

6.2 Switching on the measuring device . . . . . . . . 41

6.3 Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . 42

6.4 Basic Setup with the VU 331 . . . . . . . . . . . . . 44

6.5 Basic Setup with the ToF Tool . . . . . . . . . . . . 56

7 Maintenance . . . . . . . . . . . . . . . . . . 61

8 Accessories . . . . . . . . . . . . . . . . . . . 62

9 Troubleshooting . . . . . . . . . . . . . . . 64

9.1 Troubleshooting instructions . . . . . . . . . . . . . 64

9.2 System error messages . . . . . . . . . . . . . . . . . 65

9.3 Application errors . . . . . . . . . . . . . . . . . . . . . 67

9.4 Orientation of the Micropilot . . . . . . . . . . . . . . 69

9.5 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . 71

9.6 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

9.7 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

9.8 Software history . . . . . . . . . . . . . . . . . . . . . . . 73

9.9 Contact addresses of Endress+Hauser . . . . . 73

10 Technical data . . . . . . . . . . . . . . . . . 74

10.1 Technical data at a glance . . . . . . . . . . . . . . . 74

11 Appendix. . . . . . . . . . . . . . . . . . . . . . 78

11.1 Operating menu HART (display module),

ToF Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

11.2 Operating matrix HART / Commuwin II . . . . . . 80

11.3 Description of functions . . . . . . . . . . . . . . . . . 81

11.4 Function and system design . . . . . . . . . . . . . . 82

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Safety instructions Micropilot M FMR 240

4Endress + Hauser

1 Safety instructions

1.1 Designated use

The Micropilot M FMR 240 is a compact radar level transmitter for the continuous,

contactless measurement of liquids, pastes and slurries. The device can also be freely

mounted outside closed metal vessels because of its operating frequency of about

26 GHz and a maximum radiated pulsed energy of 1mW (average power output 1 µW).

Operation is completely harmless to humans and animals.

1.2 Installation, commissioning and operation

The Micropilot M has been designed to operate safely in accordance with current

technical, safety and EU standards. If installed incorrectly or used for applications for

which it is not intended, however, it is possible that application-related dangers may

arise, e.g. product overflow due to incorrect installation or calibration. For this reason,

the instrument must be installed, connected, operated and maintained according to the

instructions in this manual: personnel must be authorized and suitably qualified. The

manual must have been read and understood, and the instructions followed.

Modifications and repairs to the device are permissible only when they are expressly

approved in the manual.

1.3 Operational safety

1.3.1 Hazardous areas

Measuring systems for use in hazardous environments are accompanied by separate

"Ex documentation", which is an integral part of this Operating Manual. Strict

compliance with the installation instructions and ratings as stated in this supplementary

documentation is mandatory.

•Ensure that all personnel are suitably qualified.

•Observe the specifications in the certificate as well as national and local regulations.

1.3.2 FCC approval

This device complies with part 15 of the FCC Rules. Operation is subject to the following

two conditions: (1) This device may not cause harmful interference, and (2) this device

must accept any interference received, including interference that may cause

undesired operation.

"Caution!

Changes or modifications not expressly approved by the part responsible for

compliance could void the user’s authority to operate the equipment.

Micropilot M FMR 240 Safety instructions

Endress + Hauser 5

1.4 Notes on safety conventions and symbols

In order to highlight safety-relevant or alternative operating procedures in the manual,

the following conventions have been used, each indicated by a corresponding symbol

in the margin.

Symbol Meaning

#Warning!

A warning highlights actions or procedures which, if not performed correctly,

will lead to personal injury, a safety hazard or destruction of the instrument

"Caution!

Caution highlights actions or procedures which, if not performed correctly,

may lead to personal injury or incorrect functioning of the instrument

!Note!

A note highlights actions or procedures which, if not performed correctly, may

indirectly affect operation or may lead to an instrument response which is not

planned

0Device certified for use in explosion hazardous area

If the Micropilot has this symbol embossed on its nameplate it can be installed

in an explosion hazardous area

-Explosion hazardous area

Symbol used in drawings to indicate explosion hazardous areas.

– Devices located in and wiring entering areas with the designation

“explosion hazardous areas” must conform with the stated type of protection

Safe area (non-explosion hazardous area)

Symbol used in drawings to indicate, if necessary, non-explosion hazardous

areas.

– Devices located in safe areas still require a certificate if their outputs run into

explosion hazardous areas

%Direct voltage

A terminal to which or from which a direct current or voltage may be applied or

supplied

&Alternating voltage

A terminal to which or from which an alternating (sine-wave) current or voltage

may be applied or supplied

)Grounded terminal

A grounded terminal, which as far as the operator is concerned, is already

grounded by means of an earth grounding system

*Protective grounding (earth) terminal

A terminal which must be connected to earth ground prior to making any other

connection to the equipment

+Equipotential connection (earth bonding)

A connection made to the plant grounding system which may be of type e.g.

neutral star or equipotential line according to national or company practice

Identification Micropilot M FMR 240

6Endress + Hauser

2 Identification

2.1 Device designation

2.1.1 Nameplate

The following technical data is given on the instrument nameplate:

L00-FMR2xxxx-18-00-00-en-001

Fig. 1: Information on the nameplate of the Micropilot M (example)

2.1.2 Ordering structure

Ordering structure Micropilot M FMR 240

10 Certificates

A For non-hazardous areas

F For non-hazardous areas + WHG

S FM IS - Class I, Division 1, Group A-D

T FM XP - Class I, Division 1, Group A-D

U CSA IS - Class I, Division 1, Group A-D

V CSA XP - Class I, Division 1, Group A-D

Y Special version

20 Antenna size

21½"/40mm

3 2" / 50 mm

4 3" / 80 mm

5 4" / 100 mm

8 inch Wave Guide antenna, inside diameter: 0.83" (21 mm)

30 Type of antenna, sealing, temperature

Type Sealing Temperature range

V Standard Viton/FKM -4 °F - +302 °F / -20° C - 150° C

E Standard Viton GLT -40 °F - +302 °F / -40° C - 150° C

K Standard Kalrez 32 °F - +302 °F / 0° C - 150° C

FMR 240- Product designation (part 1)

Micropilot M FMR 240 Identification

Endress + Hauser 7

Ordering structure Micropilot M FMR 240 (continued)

40 Antenna extension

1 without antenna extension

2 4" / 100 mm antenna extension

9 Special version

50 Process connection, material

Threaded connection Standard Material

GNS NPT 1½" SS316L

Flange Dia/Pressure Standard Material

AEJ 2"/300 lbs ANSI B16.5 SS316L

AFJ 2"/300 lbs ANSI B16.5 SS316L

ALJ 3"/150 lbs ANSI B16.5 SS316L

AMJ 3"/300 lbs ANSI B16.5 SS316L

APJ 4"/150 lbs ANSI B16.5 SS316L

AQJ 4"/300 lbs ANSI B16.5 SS316L

AWJ 6"/150 lbs ANSI B16.5 SS316L

AEM 2"/300 lbs ANSI B16.5 Alloy C22 face

AFM 2"/300 lbs ANSI B16.5 Alloy C22 face

ALM 3"/150 lbs ANSI B16.5 Alloy C22 face

AMM 3"/300 lbs ANSI B16.5 Alloy C22 face

APM 4"/150 lbs ANSI B16.5 Alloy C22 face

AQM 4"/300 lbs ANSI B16.5 Alloy C22 face

AWM 6"/150 lbs ANSI B16.5 Alloy C22 face

TLJ 3" Tri-clamp ISO 2852 SS316L

YY9 Special version

60 Output and menu based operation

A 4-20 mA HART with VU 331 (4-line alphanumeric display)

B4-20mAHART

C PROFIBUS-PA with VU 331 (4-line alphanumeric display)

D PROFIBUS-PA

E Foundation Fieldbus with VU 331 (4-line alphanumeric display)

F Foundation Fieldbus

Y Special version

FMR 240- Product designation (part 2)

Identification Micropilot M FMR 240

8Endress + Hauser

Ordering structure Micropilot M FMR 240 (continued)

70 Housing

A Aluminum F12-housing, coated, NEMA 4X / IP65

C Aluminum T12-housing with separate connection compartment, coated,

NEMA 4X / IP65

YSpecialversion

80 Gland / Entry

4 ½ NPT cable entry

5 PROFIBUS-PA M12 plug

6 7/8" FF plug

9 Special version

90 Additional options

A Additional options not selected

B 3.1.B material, wetted parts SS316L, Inspection Certificate EN 10204,

acc. specification 52005759

Y Special version

FMR 240- Complete product designation

Micropilot M FMR 240 Identification

Endress + Hauser 9

2.2 Scope of delivery

"Caution!

It is essential to follow the instructions concerning the unpacking, transport and storage

of measuring instruments given in the chapter "Incoming acceptance, transport,

storage" on Page 11!

The scope of delivery consists of:

•Assembled instrument

•2 ToF Tool CD-ROMs:

– CD 1: ToF Tool Program

– CD 2: Device descriptions (device drivers) and documentation for all

Endress+Hauser devices wich are operable using ToF Tool

•Accessories (→Chap. 8)

Accompanying documentation:

•Short manual (basic equalization/troubleshooting): housed in the instrument

•Operating manual (this manual)

•Operating manual: Description of the instrument functions

•Approval documentation: if this is not included in the operating manual.

2.3 Certificates and approvals

CE mark, declaration of conformity

The instrument is designed to meet state-of-the-art safety requirements, has been

tested and left the factory in a condition in which it is safe to operate. The instrument

complies with the applicable standards and regulations in accordance with EN 61010

"Protection Measures for Electrical Equipment for Measurement, Control, Regulation

and Laboratory Procedures". The instrument described in this manual thus complies

with the statutory requirements of the EG directives. Endress+Hauser confirms the

successful testing of the instrument by affixing to it the CE mark.

2.4 Registered trademarks

KALREZ®, VITON®, TEFLON®

Registered trademark of the company, E.I. Du Pont de Nemours & Co., Wilmington, USA

TRI-CLAMP®

Registered trademark of the company, Ladish & Co., Inc., Kenosha, USA

HART®

Registered trademark of HART Communication Foundation, Austin, USA

ToF®

Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg,

Germany

PulseMaster®

Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg,

Germany

PhaseMaster®

Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg,

Germany

Mounting Micropilot M FMR 240

10 Endress + Hauser

3 Mounting

3.1 Quick installation guide

L00-FMR240xx-17-00-00-en-004

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