EMTEST PFM 200N200 Manual de usuario

User’s Guide

PFM 200N100.1

PFM 200N200

Voltage Dips and Drops Interruptions

- E-10 Brief Voltage Drop

- E-13 Dropout Pin

- E-14 Dropout Connector

- E48-09 Short Interruptions

The PFM 200N Series has been specially engineered for

performing dropout pulses on battery and signal lines.

The PFM 200N contains a switch for battery voltage as well as

additional switches for battery return lines from 100 mA up to

100 A or 200 A depending on the model. An additional set of 16

switches are provided for data and signal line switching from

100 μA to 2 A.

BMW QV65013

GMW3172

LV 124 (2013)

LV 148

Renault 36-00-808/--M

Nissan 28401 NDS02

Version:

1.21 / 29.6.2020

emc test equipment

Replaces:

1.20 / 11.6.2020

File Name:

UserManual-PFM200Nx-E-V1.21.doc

Print Date:

29.06.20

EM TEST PFM 200N Series

User’s Guide Ver. 1.21 2 / 45

Ametek CTS GmbH

Sternenhofstrasse 15

4153 Reinach BL1

Switzerland

Phone: +41 61 717 91 91

Fax: +41 61 717 91 99

URL: http://www.emtest.com

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User’s Guide Ver. 1.21 3 / 45

Contents

1. Introduction....................................................................................................................................................5

1.1. Overview............................................................................................................................................5

2. Safety..............................................................................................................................................................6

2.1. Safety Instructions .............................................................................................................................6

2.2. Care During Testing...........................................................................................................................7

2.2.1. Switching Off ............................................................................................................................................7

2.2.2. Danger to the Device Under Test (DUT) .................................................................................................7

2.2.3. Input Capacitance ....................................................................................................................................7

3. Package Contents and Putting Into Service...............................................................................................8

3.1. Basic Equipment PFM 200N100.1 ....................................................................................................8

3.2. Basic Equipment PFM 200N200........................................................................................................8

3.3. Accessories........................................................................................................................................8

3.4. Options PFM 200N100.1 ...................................................................................................................9

3.5. Options PFM 200N200 ......................................................................................................................9

3.6. Installation........................................................................................................................................11

3.6.1. Unpacking...............................................................................................................................................11

3.6.2. Setup and Cabling the Test System......................................................................................................11

3.6.3. Software Installation and Setup.............................................................................................................12

4. Functions and Operation of the PFM 200N...............................................................................................14

4.1. Front Panel Elements ......................................................................................................................14

4.2.Back Panel Elements.......................................................................................................................15

4.3. Description of the Functions of the Device......................................................................................16

4.3.1. Front........................................................................................................................................................16

4.3.2. Back........................................................................................................................................................18

5. PFM 200N Dropout Simulator.....................................................................................................................19

5.1. Switch for DUT Battery Voltage.......................................................................................................19

5.2. Switches for Data and Signal Lines.................................................................................................19

5.3. Block Diagram PFM 200N ...............................................................................................................19

6. Testing According to LV 124 and LV 148 Using the AutoWave.control Software................................20

6.1. Locating the Standard Tests for LV 124 and LV 148 ......................................................................20

6.2. SW Settings for the PFM 200N Switch............................................................................................21

6.2.1. SW Settings Switch S1...........................................................................................................................21

6.2.2. SW Installation of Switch S2 –S5..........................................................................................................22

7. E-10 Short Interrupts According to LV 124 (2013-02)..............................................................................23

7.1. Test Case 1 S1 Switched, S2 Statically Open.................................................................................25

7.1.1. Testing with AutoWave.control Software...............................................................................................25

7.2. Test Case 2 S1 Switched, S2 Negated to S1..................................................................................26

7.2.1. Testing with the AutoWave.control Software.........................................................................................26

7.3. Reference Measurement .................................................................................................................27

7.3.1. Reference Measurement with the AutoWave.control Software ............................................................28

7.3.2. Test Setup for Reference Measurement................................................................................................29

7.3.3. Example Reference Measurement........................................................................................................29

8. E-13 Pin Interruption according to LV 124 (2013-02)...............................................................................30

8.1. Test Case 1 Slow Interval................................................................................................................31

8.1.1. Tests of Data Lines with the AutoWave.control Software .....................................................................31

8.2. Test Case 2 Burst of Interruptions on Each Pin as a Simulation of a Loose Contact .....................32

8.2.1. Testing Data Lines with the AutoWave.control Software ......................................................................32

8.3. Reference Measurement .................................................................................................................33

8.3.1. Reference Measurement with AutoWave.control Software...................................................................34

8.3.2. Test setup for the Reference Measurement..........................................................................................35

8.3.3. Example Reference Measurement........................................................................................................36

9. E-14 Connector Interruption.......................................................................................................................37

9.1. Tests on Battery Lines.....................................................................................................................38

9.2. Tests on Data Lines.........................................................................................................................38

9.2.1. Tests on Data Lines with the AutoWave.control Software....................................................................38

10. Technical Data.............................................................................................................................................39

10.1. Switch for Power Lines ....................................................................................................................39

10.2. Switches for Signal and Data Lines.................................................................................................39

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10.3. Switchable Internal Loads for Battery Lines ....................................................................................39

10.4. Triggering.........................................................................................................................................39

10.5. Safety...............................................................................................................................................40

10.6. Interfaces.........................................................................................................................................40

10.7. Bus Systems (data lines).................................................................................................................40

10.8. General............................................................................................................................................41

10.9. Environmental..................................................................................................................................41

11. Accessories for LV 124...............................................................................................................................42

11.1. CA LV124 Calibration Load.............................................................................................................42

11.1.1. CA LV124 Calibration loads.....................................................................................................................42

12. Annex............................................................................................................................................................43

12.1. Declaration of CE-Conformity..........................................................................................................43

12.2. 100 A Connectors and Plugs 6mm (PFM 200N100.1)....................................................................44

12.3. 200 A Connectors and Plugs (PFM 200N200) ................................................................................44

12.4. PHOENIX connector DFMC for Data lines.....................................................................................45

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User’s Guide Ver. 1.21 5 / 45

Introduction

1.1.

Overview

The PFM 200N Series has been specially engineered for testing virtually every known type of dropout pulses in

automotive applications.

One special feature of this device is the capability of the generator to switch a load in parallel to the DUT during

the dropout test.

For example, the PFM 200N series is for testing of E10 Short interruptions and E13 Pin Interruption for the

following tests:

- OEM LV 124 Version 2.20 (2013-02)

- VW 80000 2013-06

Note: Due to changes in LV 124, the 2009 version of the standard is no longer supported by the PFM 200N100.1

and PFM 200N200.

Additional standards refer to LV 124 und LV 148:

- BMW GS 95024-2-1 (2010-01)

- BMW GS 95026

- LVA 320: 2014

- Mercedes-Benz MBN LV 124-1

- VW 82148

Another feature of the PFM200N100.1, as well as the PFM 200N200 is a very fast switching time for other

dropout tests such as:

- BMW QV65013

- GMW3172

Finally, we the PFM 200N100.1 and PFM 200N200 fully support switching of BAT- lines for standards that require

it, such as:

- Renault 36-00-808/--M

- Nissan 28401 NDS02

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Safety

2.1.

Safety Instructions

In order to guarantee your personal safety, and the safety of personnel in your surroundings, it is

imperative that you read and understand the following safety instructions.

EM TEST devices are related to excess voltage category II.

Symbols on the device

DANGER

Warning of voltages that might involve the risk of electric shock. Pay special attention

to the User’s Guide.

CAUTION

Warns of a possibly dangerous situation. Careful attention should be made to avoid

damage to the device, device under test or its surroundings



Note

Important information about the operation of the device. Carefully read the User’s

Guide.

Protective Earth Connector

Mains Power

The mains power that is used shall not exceed 230V +15% between hot and neutral. The protective earth

connection is made over the power cable and may not, under any circumstances, be removed.

Earthing of the Device and CDN

The device is earthed through the protective earth connection of the mains cable. Therefore, use only mains

sockets where you are sure that the protective earth is correctly used. It is important to verify earthing before

using the device. Any additional CDNs are to be earthed with the provided earth connectors.

Without a proper protective earth, conductive parts of the device may incur dangerous voltages. This may also

affect components that appear to be isolated.

Use Only Tested Mains Cables

Use only the original mains cable or a cable with proper markings to ensure safe operation. Do not use damaged

cables.

Use only Fuses of Specified Type

Solely for use with fuses that meet the specified type found on the mains connector or consult the User’s Guide.

Pay special attention to the type, voltage and current required.

Do not remove covers.

Do not use a device that is open. This is for your safety and the reproducibility of the test results.



Read this guide carefully before putting this device into operation.

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2.2.

Care During Testing

All tests using high voltage or EMC generators are immunity tests for electrical devices. The device under test

(DUTs) can react incorrectly which may lead to a dangerous situation. The user is responsible to take care to

avoid the risk to man and material.

One must carefully follow all relevant international guidelines and requirements for the protection of people. This

is especially important in unusual setups or where pulses may be coupled.

People at risk are prohibited from using the system; for example, people with pacemakers.

Long cables leading to the DUT can radiate and effect devices in the area, including devices that do not belong to

the test setup. It is the user’s responsibility to decide if and when the use of an area is acceptable for EMC

testing.

Tests can lead to sparks. It is strictly forbidden to perform tests in areas where there exists a risk of explosion.

While the PFM 200N series produces no dangerous voltages, the very fast switching of inductive loads will result

in large inductive kickback that can be dangerous to life. The output of the PFM 200N is equipped with a GDT

(Gas Discharge Tube) that is designed to suppress voltage over 120V.

2.2.1.

Switching Off

- The generator has limited internal protection.

Switching off of the DUT is accomplished with an electronic switch that contains a current measurement that

can be overloaded to 400 A when the DUT power is switched off.

CAUTION

In extreme cases, like when using an automotive battery into a short, can result in currents well

over 400 A. In these cases, the electronic switch can no longer switch off.

Therefore, additional protection, like an inline fuse, is recommended to ensure safety when using

an automotive battery.

The user must provide a breaker for the DUT. Special adapters with switching and breakers are available, but

must be specified by the user.

- To couple a disturbance on a data or signal line, the coupling method must first be carefully defined.

- If a data or signal line is not to have pulses coupled, the lines shall be removed entirely from the CDN!

2.2.2.

Danger to the Device Under Test (DUT)

The pulses can lead to an unexpected condition of the DUT that results in a dangerous situation.

Therefore, the following conditions should be carefully observed:

•Stop the test when the DUT behaves abnormally.

•Due to an internal defect, high voltage components may make contact to the DUT housing.

•Cables and connectors can be overloaded by overvoltage.

•Internal destruction of components can lead to fire or explosion.

•Accidental operation of the DUT can cause dangerous situations.

DANGER

Never approach a DUT during test!

2.2.3.

Input Capacitance

In order to achieve the necessary switching time, the PFM 200N series contains capacitance at the battery input

PF1. Ripple tests may not be performed when the PFM 200N is connected because the capacitive reactance of

this buffer capacitor will cause the VDS 200Q or VDS 200N to go into current limit. The VDS 200Q series is

prepared with a jumper to easily isolate the PFM 200N when it is not needed. It is strongly recommended to

remove the PFM 200N from the test setup when it is not needed.

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Package Contents and Putting Into Service

3.1.

Basic Equipment PFM 200N100.1

•PFM 200N100.1 Generator

•Mains cable with country-appropriate connector

•3 m Frame Bus cable

•Frame Bus Termination

•2 sets of 2 m laboratory cables, 32A (red and black)

•Two pairs of 100A Multi Contact Sockets, 2 x 2 pairs

•2 x PHOENIX, DFMC Adapters, 1.5 mm2, with a push-in locking connection

•User’s Guide on a USB memory stick

Identical accessories are only delivered once for deliveries of multiple devices. Details may be found on the

packing list which is final.

3.2.

Basic Equipment PFM 200N200

•PFM 200N200 Generator

•Mains cable with country-appropriate connector

•3 m Frame Bus cable

•Frame Bus Termination

•2 mating connectors 200A

•2 x PHOENIX, DFMC Adapters, 1.5 mm2, with a push-in locking connection

•User’s Guide on a USB memory stick

Identical accessories are only delivered once for deliveries of multiple devices. Details may be found on the

packing list which is final.

3.3.

Accessories

•User Software "AutoWave.control"

- Test, analyze and document under Windows

- License for testing of most automotive standards

- Report generator featuring export to text

Figure 3.1

•Frame Bus Terminator

Terminating resistor for the Frame Bus interface

Figure 3.2

•Printed-circuit board connector - DFMC

PHOENIX, DFMC Adapters, 1.5 mm2, with a push-in locking connection

Poenix Contact

Type: DFMC 1,5/16-ST-3,5-LR

Order No: 1790629

Figure 3.3

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User’s Guide Ver. 1.21 9 / 45

3.4.

Optional Accessory CA LV124

Set for edge verification of the PFM 200N100.1 according to LV 124

•Case for LV 124 Calibration

- Rugged plastic case for storing the calibration loads for the CA LV 124

- 2 m BNC cable

- 2 laboratory cables 0.5 m (black, red)

- Calibration resistors for power and data lines

Figure 3.4

•CA LV124-P1R Calibration of Battery Lines

1,0 Ω± 1 %,

U max.: 12 V

P max.: 150 W

Figure 3.5

•CA LV124-P100R Calibration of Battery Lines

100.0 Ω± 1 %,

U max.: 100 V

P max.: 50 W

Figure 3.6

•CA LV124-D1R Calibration of Signal and Data Lines

1.0 Ω± 1 %

U max.: 2.0 V

P max.: 1 W, P Peak: 4W max.

Figure 3..7

•CA LV124-D1000R Calibration of Signal and Data Lines

1000 Ω± 1 %

U max.: 40.0 V

P max.: 1 W

Figure 3..8

3.5.

Optional Accessory CA LV124.1

Set for edge verification of the PFM 200N200 according to LV 124

•Case for LV 124.1 Calibration

- Rugged plastic case for storing the calibration loads for the CA LV 124

- 2 m BNC cable

- 2 laboratory cables 0.5 m (black, red)

- Calibration resistors for power and data lines

•CA LV124-P1R Calibration of Battery Lines

1,0 Ω± 1 %,

U max.: 12 V

P max.: 150 W

•CA LV124-P100R Calibration of Battery Lines

100.0 Ω± 1 %,

U max.: 100 V

P max.: 50 W

•CA LV124-D1R Calibration of Signal and Data Lines

1.0 Ω± 1 %

U max.: 2.0 V

P max.: 1 W, P Peak: 4W max.

•CA LV124-D1000R Calibration of Signal and Data Lines

1000 Ω± 1 %

U max.: 40.0 V

P max.: 1 W

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User’s Guide Ver. 1.21 10 / 45

3.6.

Optional Accessory CA LV148

Set for edge verification of the PFM 200N100.1 according to LV 148

•Case for LV 148 Calibration

- Rugged plastic case for storing the calibration loads for the CA LV 124

- 2 m BNC cable

- 2 laboratory cables 0.5 m (black, red)

- Calibration resistors for power and data lines

•CA LV148-P10R Calibration of Battery Lines

10,0 Ω± 1 %,

U max.: 48 V

P max.: 30 W

•CA LV148-P1000R Calibration of Battery Lines

1000.0 Ω± 1 %,

U max.: 48 V

P max.: 30 W

3.7.

Optional Accessory CA LV148.1

Set for edge verification of the PFM 200N200 according to LV 148

•Case for LV 148 Calibration

- Rugged plastic case for storing the calibration loads for the CA LV 124

- 2 m BNC cable

- 2 laboratory cables 0.5 m (black, red)

- Calibration resistors for power and data lines

•CA LV124-P10R Calibration of Battery Lines

10,0 Ω± 1 %,

U max.: 48 V

P max.: 30 W

•CA LV124-P1000R Calibration of Battery Lines

1000.0 Ω± 1 %,

U max.: 48 V

P max.: 30 W

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