EmergoPlus PowerXtreme SOLAR set XS100 Manual de usuario

User manual

SOLAR set XS100

SOLAR set XS130

SOLAR set XS200

SOLAR set XS260

EmergoPlus BV

Informaticastraat 20

NL 4538 BT Terneuzen

Tel. +31 85 2018 158

www.emergoplus.com

[email protected]

User manual Solar set XS

E18-XSSolarset-EN-00 www.emergoplus.com Page 2of 15

Dear customer,

Thank you for purchasing our high-quality Solar set XS by

EmergoPlus! This product was developed using the latest

technologies and quality systems. We assure you that we will do

our utmost to guarantee hassle-free operation, to make you

satisfied with your purchase. Our ultimate goal is a satisfied

customer.

If you have any questions, please contact our dealers or our sales

department.

We hope you will enjoy your Solar set XS!

Best regards,

EmergoPlus BV

 
 
User manual Solar set XS 
E18-XSSolarset-EN-00 www.emergoplus.com Page 3of 15 
Table of contents 
 
Product description......................................................................4 
Safety instructions .......................................................................5 
1 Explanation of safety instructions ...................................5 
2 General instructions............................................................5 
Unpacking and mounting/installing .........................................7 
1 Components in packaging.................................................7 
2 Installation of Solar cables ................................................8 
3 Mounting Solar panel .........................................................9 
4 Mounting MPPT Solar charger ...................................... 10 
5 Gluing prescription........................................................... 10 
Maintenance................................................................................13 
Decommissioning.......................................................................13 
BT-2 Bluetooth Connector (optional)......................................13 
Display (optional)........................................................................13 
Warranty conditions...................................................................14 
Liability..........................................................................................14 
EC Declaration of Conformity..............................................15 
 
 
 

User manual Solar set XS

E18-XSSolarset-EN-00 www.emergoplus.com Page 4of 15

1. Product description

The solar set contains all parts required to install a functioning

solar system onto your vehicle. In addition to 1 or 2 solar panels,

the set includes an MPPT charger and the necessary installation

materials. The MPPT charger is an intelligent charger that gets

the most out of the solar panel. For the functioning of the MPPT

charger, refer to the extensive description in its manual.

User manual Solar set XS

E18-XSSolarset-EN-00 www.emergoplus.com Page 5of 15

2. Safety instructions

2.1 Explanation of safety instructions

The safety instructions will help you avoid risks while carrying out

activities. The safety instructions are sub-divided into the

following categories:

2.2 General instructions

1. Before installing and wiring the charger, you must ensure that

the connection with the Solar panel and the fuse is being

detached.

2. Check after the installation whether all connections are solid

and reliable and if all connections are firmly attached. Loose

connections generate warmth which may lead to hazardous

situations.

WARNING!

Means that the relevant activity is hazardous and

you must prepare well before proceeding.

CAUTION!

Means that the relevant implementation could

cause damage.

NOTE!

Means advice or instruction for the operator.

User manual Solar set XS

E18-XSSolarset-EN-00 www.emergoplus.com Page 6of 15

2.3 Installation precautions

3. Loose connections or corroded wire leads to excessive heat

development. This can cause the insulation layer of the wire

and surrounding materials to melt, and even cause a fire. So,

make sure that all connections are properly tightened or

tightened.

4. When connecting the system, the output voltage may exceed

the upper limit for human safety. Therefore, use insulated

tools at all times and keep hands dry.

User manual Solar set XS

E18-XSSolarset-EN-00 www.emergoplus.com Page 7of 15

3. Unpacking and mounting/installing

3.1 Components in packaging

In the packaging of the Solar set you will find the following parts:

XS100

XS130

XS200

XS260

Description

Dimensions

Solar panel XS100W

1000x670x30

Solar panel XS130W

1250x670x30

Mounting spoiler set (2 pieces)

680x90x65

MPPT charger XS20s

150x105.6x61.5

Cable entry

Solar cable 4mm² red, 1 x MC4-

5 m

Solar cable 4mm² black, 1 x

MC4-F

5 m

Solar cable 4mm² black, MC4-M,

MC4-F

2 m

Cable tray 30x15

2 m

Battery cable 4mm² red

4 m

Battery cable 4mm² black

4 m

Sikaflex 552

310ml

Scotchbrite Very fine

75 x50

Spacer tape Sika 12x2mm

60 cm

Activator bottle

30ml

Stainless steel self-drilling screw

4.2 x 19 A2

Manual EN (Download)

Optional:

Bluetooth module BT-2

67,3x36x15,5 mm

User manual Solar set XS

E18-XSSolarset-EN-00 www.emergoplus.com Page 8of 15

▪Take all the components carefully out of the packaging

and check whether all parts are present in accordance

with the parts list.

3.2 Installation of Solar cables

▪Determine the position of the solar panel or panels on the

roof of the vehicle.

▪Determine where you want to lead the solar cables

through the roof into the vehicle.

▪Make a 12-14 mm hole in the roof, using a hole saw.

▪Lead the solar cables through the cable glands of the

included roof throughput. Glue the roof throughput

across the hole, curved side in driving direction. For

gluing instructions refer to paragraph 3.5.

▪When applying 2 Solar panels you must daisy chain the

panels. You do this by connecting the + of the one panel

to the –of the other panel. See diagram below:

Display

104.5x55.5x11.8

CAUTION!

Keep children away from the plastic packaging

material. Risk of suffocation!

User manual Solar set XS

E18-XSSolarset-EN-00 www.emergoplus.com Page 9of 15

If the mutual distance is too large, you can use the included solar

cable to make the connection. The solar cable can be installed

into the included cable duct. Perform installation conform the

gluing instruction in paragraph 3.5.

3.3 Mounting Solar panel

▪Determine the exact position of the spoiler profiles on the

roof by laying them down on the roof, together with the

panel. Mark the position of the spoiler profiles by use of a

marker or tape.

▪Glue both spoiler profiles to the spot marked on the roof

in accordance with the gluing prescription.

▪After curing of the glue, you can mount the solar panel.

▪Mount the solar cables using the MC4 plugs to the solar

panel. Make the cables as short as possible and tighten

both cable glands on the cable throughput.

▪Leg the solar panel op the spoiler profiles and fixate this

by positioning of the 10 self-drilling screws.

CAUTION!

Beware that you do not place the screws too high in

the spoiler profile. The screw could damage the

bottom of solar panel!

User manual Solar set XS

E18-XSSolarset-EN-00 www.emergoplus.com Page 10 of 15

3.4 Mounting MPPT Solar charger

See manual of the Solar charger.

3.5 Gluing prescription

▪Clean both adhesive surfaces with Activator.

▪Allow the Activator to vaporise. This will take 10-15

minutes, depending on temperature and humidity.

▪Roughen the surfaces to be glued with Scotchbrite Very

Fine.

▪Clean both adhesive surfaces with activator.

▪Allow the activator to vaporise. This will take 10-15

minutes, depending on temperature and humidity.

NOTE!

For a good and solid adhesive bond it is very

important that you act in accordance with

instructions below! Surfaces must be dry,

grease-free, oil-free and dust-free.

CAUTION!

As soon as the Solar panel is exposed to light,

it will start generating voltage! This voltage is

not touch-safe. Bear this in mind when

connecting the cabling! As an additional safety

you could cover the solar panel or protect it

against exposure to light, before you perform

any installation, maintenance or cleaning

activities.

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