Eltek Valere Flatpack2 Manual de usuario
2029242 R2
Installation Guide
Flatpack2 -
48V 150A DC Po er Systems
Flatpack2 Power System
2
Installation Guide Flatpack2 -48V 150A ~ 2029242 R2, May 2008
Information in this document is subject to change ithout notice and does not
represent a commitment on the part of Eltek Valere.
No part of this document may be reproduced or transmitted in any form or by any
means—electronic or mechanical, including photocopying and recording—for any
purpose ithout the explicit ritten permission of Eltek Valere.
Copyright © 2008
Eltek Valere
1303 E Arapaho Rd
Richardson, TX 75081
USA
Phone: +1 (469) 330-9100
Fax: +1 (469) 330-9101
Technical Support
+1 (866) 240-6614
.eltekvalere.com
2029242
R2
,
ay
2008
Published 30 May 2008
Installation Guide Flatpack2 -48V 150A ~ 2029242 R2, May 2008
3
Table of Contents
1.
Safety and Compliance................................................................... 5
FCC Compliance Statement.............................................................................................5
2.
Introduction .................................................................................... 7
About This Guide................................................................................................................7
About This Revision (2) .....................................................................................................7
3.
echanical Installation................................................................... 8
System Unpacking.............................................................................................................8
Rack Mounting....................................................................................................................8
Rack Installation................................................................................................................... 8
Anchor the Cabinet............................................................................................................9
Equipment Rack “Frame Ground”...................................................................................... 9
Converter Shelf Installation.............................................................................................9
4.
Electrical Installation.................................................................... 10
Individual Feed ................................................................................................................. 11
Dual Feed .......................................................................................................................... 11
5.
odule Installation ....................................................................... 12
6.
Distribution ................................................................................... 13
LVD Options...................................................................................................................... 14
Central Office Ground .................................................................................................... 14
Configurations ................................................................................................................. 15
T o Battery, T o Load (2B 2L).......................................................................................15
T o Battery, T o Load, 12 GMT (2B 2L GMT) .............................................................16
T o Battery, Four Load (2B 4L).......................................................................................16
Four Load, 12 GMT (4L GMT)............................................................................................17
Six Load (6L)........................................................................................................................17
Breakers and Fuses ........................................................................................................ 18
Plug-in Breakers .................................................................................................................18
Plug-in Fuse Holders..........................................................................................................18
GMT Fuses ...........................................................................................................................20
Battery Connections...................................................................................................... 20
Load Connections ........................................................................................................... 21
7.
Alarm and Control Terminations .................................................. 22
Alarm Contacts................................................................................................................ 22
Configurable Inputs ........................................................................................................ 23
Temperature Probe Terminations............................................................................... 23
Symmetry Terminations................................................................................................ 24
4
Installation Guide Flatpack2 -48V 150A ~ 2029242 R2, May 2008
8.
Controller Access.......................................................................... 25
Controller Configurations.............................................................................................. 25
Smartpack Extended ........................................................................................................25
Smartpack Web..................................................................................................................25
Local Keypad Access ..................................................................................................... 26
Local Computer Access................................................................................................. 28
9.
Startup Checklists........................................................................ 29
Installation Guide Flatpack2 -48V 150A ~ 2029242 R2, May 2008
5
1. Safety and Compliance
WARNING: For safety, the po er supply is required to be reliably connected to
PROTECTIVE GROUND. The equipment is to be connected to supply mains by
qualified personnel in accordance ith local and national codes (e.g., NEC, CEC, etc).
Do not disconnect and reconnect I/O po er connectors during lightning storms.
The output of the po er supply is not intended to be accessible due to energy
hazards. Rack mounting must be performed in accordance ith instructions
provided by the manufacturer to avoid potential hazards.
A readily accessible disconnect device shall be incorporated in the building
installation iring for all AC connections. Select all breakers according to section
AC input requirements (page 11).
FCC Compliance Statement
This device complies ith Part 15 of FCC Rules. Operation is subject to the
follo ing t o conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including
interference that may cause undesired operation.
WARNING: Changes or modifications to this unit not expressly approved by the
party responsible for the compliance could void the user's authority to operate this
equipment.
Protecting personnel against electrical shocks: The po er system cabling must be
done by qualified personnel in conformance ith local and national electrical codes.
Input voltages to rectifiers are at a dangerous level. Ensure that circuit breakers are
locked in the OFF position at the AC service panel before attempting to ork on the
po er system. Dangerous voltages may still be present at the terminals even if the
rectifiers are OFF. Use a voltmeter to verify the presence of such voltages. Do not
s itch circuit breakers to ON until the entire system has been assembled and you
have been instructed to do so according to the appropriate procedure. Improper
iring can cause bodily harm and equipment damage. Turn off all po er sources
before servicing units.
WARNUNG:
Schuetzen von Personal gegen elektrische Schocks. Die Spannungsversorgungs -
Leitungen darf nur durch qualifiziertes Personal in Anpassung mit Oertlichen und
nationalen elektrischen Codes ausgefuehrt erden. Unsachgemaesse Verdrahtung
kann koerperliche Verletzung und Schaeden verursachen. Eingangsspannungen von
der Netzspannungs - Versorgung Ihrer Hausanlage koennen unter Spannung stehen
beim Anschluss derLeitungen. Vesorgungsspannungen koennen bei
unsachgemaessen Gebrauch gefeahrliche Schaeden verursachen. Sorgen Sie dafür,
6
Installation Guide Flatpack2 -48V 150A ~ 2029242 R2, May 2008
dass die Cirquite Breaker in der aus position sind. Benutzen Sie ein
Spannungsmesser um sicher zu sein das keine Netzspannung mehr vorhanden ist.
Verg issern Sie sich das alle Schalter an Ihrem Gereat und in der Vesorgung beim
Anschluss abgeschaltet sind. Unsachgemaesse Verdrahtung kann koerperliche
Verletzung und an der Ausstattung Schaeden verursachen. Vor Wartungsarbeiten
am Gerät sind alle Netzkabel vom Stromnetz zu trennen, um die Gefahr eines
elektrischen Schlages oder andere mögliche Gefahren zu reduzieren.
Installation Guide Flatpack2 -48V 150A ~ 2029242 R2, May 2008
7
2. Introduction
The Flatpack2 po er core consists of a 1U control and distribution panel and a 1U
rectifier shelf. Systems using the Flatpack2 -48V 150A design are ideal for sites
ith minimum available floor space. The compact size of this system allo s more
space for additional telecom equipment even ithin the same rack. This system is
mounted in a standard 19” or 23” telecommunications equipment rack. The
standard system configuration accommodates up to four (4) -48VDC Flatpack2 and
Flatpack2 HE rectifiers, providing a total po er output of 8kW.
Figure 1 -
Flatpack2 -48V 150A
System (2B 2L G T shown)
About This Guide
This manual provides a comprehensive overvie of and installation guidelines for
the Flatpack2 -48V 150A po er system. Additional information regarding
system components may be found in the follo ing documents:
o350002.013: User’s Guide—Flatpack2 Rectifiers
o350003.013: User’s Guide—Smartpack Monitoring & Control Unit
About This Revision (2)
A ne document format as adopted for this revision to reflect the transition to
the Eltek Valere brand. In addition, information from the Flatpack2 -48V 150A
Technical Bulletin (2033953) as incorporated into this manual.
Flatpack2 Rectifier Slots
(4)
Smartpack Controller
Distribution Section
8
Installation Guide Flatpack2 -48V 150A ~ 2029242 R2, May 2008
3. echanical Installation
U
SE OF FULLY INSULATED TOOLS IS REQUIRED WHEN WORKING WITH ANY POWERED
AC
OR
DC
CIRCUITS
.
THE SYSTEM IS TO BE MOUNTED OVER A CONCRETE SURFACE ONLY AND INSTALLED IN
R
ESTRICTED
A
CCESS
L
OCATIONS
(RAL).
A
CCESS MUST BE LIMITED BY USE OF TOOL
,
I
.
E
.
LOCK
AND KEY
.
The follo ing tools are required for the installation:
oStandard rench and/or socket set (1/4” to 1”)
oTorque rench, 10-40 Ft-lb range.
oTorque scre driver, 5-10 in-lb range.
oSmall flat blade scre driver (3/32” ide)
oStandard blade scre driver and Phillips tip scre driver
oWire cutters / strippers
oFork-lift truck or similar heavy equipment handling transport
oHoist ith lifting straps
oElectric drill and appropriate bits (a hammer drill may be required for concrete
flooring)
System Unpacking
An individual Flatpack2 -48V 150A unit is shipped in a box ith protective
packing material. If pre-installed in a cabinet or rack, the assembly is rapped
ith a shroud of high-strength plastic and bolted to a ooden pallet ith four
anchors. Rectifier modules and expansion options are packed in separate
cartons.
Exercise care hen unpacking and setting the equipment in place.
Rack ounting
The Flatpack2 -48V 150A system can be installed in a rack or an enclosure. The
mounting brackets are pre-installed at the factory and designed to be mounted
ithin a standard EIA 19” or 23” rack. Systems are designed to be mid-mounted.
Other mounting configurations may require additional support brackets.
Rack Installation
1) Use proper lifting equipment to position the Flatpack2 -48V 150A system
so that the holes in the support bracket are aligned ith the correct
mounting holes in the rack.
2) Use rack scre s to connect the system brackets to the desired positions
of the rack.
Installation Guide Flatpack2 -48V 150A ~ 2029242 R2, May 2008
9
Anchor the Cabinet
If the system is delivered installed in a mounting rack, anchor the cabinet before
installing rectifiers and batteries. Refer to the accompanying system installation
guide for rack feet diagrams and floor loading concerns.
Equipment Rack “Frame Ground”
Connections are located at rear of the rectifier rack ith chassis studs
provided in the AC input chamber. Refer to the NEC and any local codes
practices to determine the appropriate ire size. Use of paint-penetrating
ashers, abrasive compounds, or other means to achieve a reliable frame
ground is recommended.
Converter Shelf Installation
If Flatpack DC-DC converters are to be installed, refer to the manual
accompanying the converters for instructions on mounting and making system
connections.
10
Installation Guide Flatpack2 -48V 150A ~ 2029242 R2, May 2008
4. Electrical Installation
CAUTION: V
ERIFY THAT ALL
AC
CIRCUIT BREAKERS FEEDING THE SYSTEM ARE IN THE
OFF
POSITION
.
K
EEP ALL
AC
BREAKERS OFF UNTIL ALL APPROPRIATE SYSTEM CONNECTIONS
HAVE BEEN MADE AND VERIFIED
.
R
EFER TO SECTION
9
FOR STARTUP CHECKLISTS
.
WARNING:
F
OR SAFETY REASONS
(
HIGH LEAKAGE CURRENT AND HIGH TOUCH CURRENT
)
ALWAYS CONNECT THE
AC
EARTH WIRE
(PE)
TO THE TERMINALS BEFORE CONNECTING
AC
INPUT CABLE
(
S
).
Flatpack2 rectifiers have an input voltage range of 85 to 300 VAC (Nominal 185 –
275 VAC), ith a frequency range bet een 45 and 66Hz. See the User’s Gu de—
Flatpack2 Rect f er Modules (350002.013) for further details.
The AC junction box of each rectifier shelf contains a
knockout hole for a standard trade-size conduit ith a
diameter of 0.75”.
To ire the AC input terminal block:
1) Remove the cover located at the
rear of each rectifier shelf using a
Phillips scre driver (t o scre s).
2) Unscre and remove the green AC
connector using a Phillips or flat
blade scre driver.
3) Use a small flat blade scre driver to
open each terminal and install AC
iring. See the sections “Individual
Feed” on page 11 and “Dual Feed” on
page 11 for iring details.
4) Pull a green safety ire in the AC
mains conduit and terminate it to
the ground terminal of the
connector. It should be longer in length than the black and hite AC ires.
5) Double-check that each connection is secure and replace the connector.
6) If necessary, terminate additional safety ires to the
shelf ground termination stud located to the right of
the connector (see Figure 4 and Figure 5).
7) Replace the cover after AC terminations are
complete. Make sure to line up the bottom plate
bet een the guides on the bottom of the shelf.
Screws
Cov
er
Figure 3 - AC Terminal
Block (Removed)
Figure 2 - AC Input Cover
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