Elmec EVduty EVC30 Series Manual de usuario

ELM-1013

18235-R25

EVduty

User Manual

ELECTRICAL VEHICLE

CHARGING STATION

LEVEL2

EVC30 SERIES

Important safety instructions ______________________________________________________________ 3

Product __________________________________________________________________________________ 4

Models___________________________________________________________________________________ 5

Technical speciﬁcations___________________________________________________________________ 6

Installation

Physical installation ____________________________________________________________________ 7

Electrical installation___________________________________________________________________10

Smart-Home or Smart-Pro Module

Initial conguration ____________________________________________________________________11

Extended features_____________________________________________________________________12

Operation sequence

Immedate charging mode ______________________________________________________________16

Controlled access charging mode _______________________________________________________ 16

Output current adjustement ______________________________________________________________18

Maintenance and cleaning

Maintenance _________________________________________________________________________21

Cleaning _____________________________________________________________________________21

Moving and storage______________________________________________________________________ 21

Troubleshooting

Common problems ____________________________________________________________ 22

Diagnostic code_______________________________________________________________ 23

Limited Warranty ________________________________________________________________________26

Figure list

Figure 1: Portable model, Permanent Installation model, Output connector _______________________ 4

Figure 2: Wall mount installation ______________________________________________________ 7

Figure 3: Position of the unit vs the input power receptacle ___________________________________ 8

Figure 4: Installation of padlock for anti-theft protection _____________________________________ 9

Figure 5: Position of DIPSwitch (SW1, R4.10) ____________________________________________ 19

Figure 6: Position of DIPSwitch (SW5, R5.4+) ____________________________________________ 20

Table list

Table 1: Connections inside junction box for permanent installation model_______________________ 10

Table 2: Charging station state based on Main LED color ___________________________________ 17

Table 3: Maximum output current vs circuit breaker value ___________________________________ 18

Table 4: Maximum output current adjustment (SW1, R4.10)__________________________________ 19

Table 5: Maximum output current adjustment (SW5, R5.4+)__________________________________ 20

Table 6: Troubleshooting ___________________________________________________________ 22

Table 7: Diagnostic codes __________________________________________________________ 24

Table of contents

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE

INSTRUCTIONS

DEFINITIONS

This manual contains important instructions for

the EVdutyEVC30 EV Charging Station that shall

be followed during installation, operation and

maintenance of the unit.

CAUTION

To reduce the risk of ﬁre, connect only to a circuit provided with 40 amperes maximum branch circuit overcurrent

protection in accordance with the National Electrical Code, ANSI/NFPA70 and C.E.CPart 1C22.1-12.

GROUNDING AND AC POWER

CORD CONNECTION INSTRUCTIONS

This product must be grounded. If it should malfunction or break down, grounding provides a path of least resistance

for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment

grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly

installed and grounded in accordance with all local codes and ordinances.

WARNING

Improper connection of the equipment-grounding conductor is able to result in a risk of electric shock. Check with a

qualiﬁed electrician or serviceman if you are in doubt as to whether the product is properly grounded. Do not modify

the plug provided with the product—if it will not ﬁt the outlet, have a proper outlet installed by a qualiﬁed electrician.

When using electric products, basic precautions should always be followed, including the following:

1. Read all the instructions before using this product.

2. This device should be supervised when used around children.

3. Do not put ﬁngers into the electric vehicle connector.

4. Do not use this product if the ﬂexible power cord or EV cable is frayed, has broken insulation,

or any other signs of damage.

5. Do not use this product if the enclosure or the EV connector is broken, cracked, open,

or shows any other indication of damage.

6. Do not use the product if the Main LED is lighting or ﬂashing in RED or if the Main LED isn’t working at all.

7. Servicing or maintenance shall be done while unit is de-energized.

This symbol represents

a risk of electric shock This symbol represents a warning

Product

A 240 V input connector (or wiring leads on some models)

B Main LED

C Enclosure

D Electric Vehicle Charging Cable

ESAE J1772 Connector’s Release Button

F SAE J1772 Electric Vehicle Connector

The EVdutyEVC30 series is a Level2 Electric Vehicle Charging Station. Its primary function is to send electrical

power to an Electrical Vehicle that is equipped with the SAEJ1772 Electric Vehicle connector. Here are the main

parts of the product

Figure1: Portable model, Permanent Installation model, Output connector

Model

EVC30-25 30-0 0 0 0 0

Option1: N/A (reserved for future, default as “0”)

Option2: N/A (reserved for future, default as “0”)

Option3: Communication module: 0 = None

1 = Smart-Home Module

2 = Smart-Pro Module

Option4: Power Input Type: 0 = Plug

1 = Wiring leads

Option5: Input Plug Type: 0 = NEMA6-50P

1 = NEMA 14-50P

2 = None (only available if Option #4 is 1)

Output cable lenght (ft): 15 or 25

Output current (A): 16, 20, 24 or 30

Option1*

Option2*

Option3*

Option4*

Option5*

This charging station is offered in a variety of different models. The base options choices include length of the output

cable and output current. There are also some other options: communication module, Power Input Type, Input Plug

Type, etc. The part number of the unit is built as shown below:

* Please contact the manufacturer for more details concerning these options.

Technical specications

INPUT VOLTAGE

208-240 VAC single phase, 30 A

INPUT CONNECTOR

NEMA6-50P

NEMA14-50P (optional)

6’ input cable with wiring leads (optional)

ENCLOSURE ENVIRONMENT RATING

UL/CSA NEMA types 3R.

PERSONAL PROTECTIONS

Ground Monitoring; Charge Circuit Interrupting Device with 20 mA threshold (CCID20)

DIMENSIONS (LENGTH X WIDTH X DEPTH)

330mm x 165mm x 60mm (13,00’’ x 6,50’’ x 2,50’’)

OUTPUT CONNECTOR

SAEJ1772, choice of 2 different output cable length: 4.6m (15’), 7.5m (25’)

OPERATING TEMPERATURE

-40°C to 40°C

STORAGE TEMPERATURE

-40°C to 80°C

WEIGHT

4.5kg (10lbs)

Installation

PHYSICAL INSTALLATION

Portable model

This Electrical Vehicle Charging Station can be conﬁgured as a portable-type charger. Its design allow it to be installed

in a non-permanent way on a wall by using the included wall mount bracket. Figure 2 illustrates the mounting of the

unit to a wall.

The wall mount bracket must be installed on a wall and ﬁxed on a vertical stud that can support

at least 4 times the weight of the unit (so, able to support at least 18 kg (40 lbs)).

This device shall be mounted at a sufﬁcient height from grade such that the height of the storage

means for the coupling device is located between 600mm (24 inches) and 1.2m (4 feet) from grade.

B Insert the unit on the wall mount bracketA Wall mount bracket

Figure2: Wall mount installation

Installation

Because the input power cable is quite short, the input power receptacle must be located correctly vs the position

of the charging unit station. Figure3 illustrates where the unit should be mounted for the input power cable to line up

properly with the input power receptacle.

Holes for 1/4” screws (4x)

NEMA6-50R

receptacle

(not included)

Stud centerline

Wall mount bracket 1 1/8”

1 3/4”

2”

14 1/2”

Figure3: Position of the unit

vs the input power receptacle

Installation

Permanent installation model

This Electrical Vehicle Charging Station can be conﬁgured for a permanent installation type of charger. The physical

installation is nearly identical as the portable model (see Section [Installation/Physical Installation/Portable Model]),

but require the unit to be locked on his wall mount bracket by installing a padlock in the hole as shown in Figure 4.

Figure 4: Installation of padlock

for anti-theft protection

Install

padlock in

this hole

This equipment should be installed, adjusted, and serviced by qualiﬁed electrical personnel

familiar with the construction and operation of this type of equipment and the hazards involved.

Failure to observe this precaution could result in death or severe injury.

This Electrical Vehicle Charging Station requires a dedicated 40 A circuit breaker (it may

require a lower value depending on the output current adjustment) in the main electrical panel.

IMPORTANT: The circuit breaker must be non-GFCI.

The size of the wiring used to feed this Electrical Vehicle Charging Station must be at least

#8AWG. Wires used for input connection to the mains should have the required certiﬁcation with

suitable current carrying capability.

Portable model

1. Simply connect the input connector (NEMA 6-50P or NEMA 14-50P) into a suitable receptacle. (If the receptacle

has to be installed, consult qualiﬁed electrical personnel.)

2. Once the unit is receiving power, the unit will do a self-test. During this test, the Main LED will light up RED (for a

few seconds only). Once the test is complete and everything is in good shape, the Main LED will light up GREEN.

Permanent installation model

1. Route the input cable into a suitable junction box.

2. Do the connections as per the Table 1:

3. Put the circuit breaker at ON.

4. Once the unit is receiving power, the unit will do a self-test. During this test, the Main LED will light up RED (for a

few seconds only). Once the test is complete and everything is in good shape, the Main LED will light up GREEN.

ELECTRICAL INSTALLATION

Installation

Table1: Connections inside junction box for permanent installation model

DESCRIPTION CABLE FROM MAIN

ELECTRICAL PANEL

POWER INPUT CABLE FROM

CHARGING STATION

Line 1 Black wire Black wire

Line 2 Red wire White wire

Neutral White wire N/A

Ground Bare copper wire Green wire

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