Elektromaten TS 961 Manual de usuario

Electrical operating instructions

Door control panel TS 961

Software 2.6 (Design and functions subject to change)

51171292 -f 02.2013

Page 2

OPERATING INSTRUCTIONS

SAFETY DIRECTIONS .................................................................................................4

INSTALLATION ADVICE ..............................................................................................6

INSTALLATION OVERVIEW ........................................................................................7

ENCLOSURE INSTALLATION ....................................................................................8

CONNECTING THE CONTROL AND THE ELEKTROMATEN®..........................................................8

LIMIT SWITCH CONNECTION

Plug - in system ...........................................................................................................9

Terminalversion(untilyear 1997).................................................................................10

Single-limit-switches....................................................................................................10

MAINS SUPPLY............................................................................................................11

MOTOR CONNECTION (internal wiring) ....................................................................12

PHASE ROTATION.......................................................................................................12

LIMIT SWITCH - ADJUSTMENT ..................................................................................13

HARDWARE OVERVIEW.............................................................................................14

WIRING DIAGRAM .......................................................................................................15

CONTROL PROGRAMMING........................................................................................16

Operating mode ...........................................................................................................17

Functions .....................................................................................................................17

Reset ...........................................................................................................................18

Maintenancecyclecounter ...........................................................................................18

MEMORY CHECK ........................................................................................................18

SAFETY DEVICES .......................................................................................................19

Safety nection forshutter pass - door or slack wire switch contactX2..........................19

Mounting thespiral cable .............................................................................................19

Adjustmentpre-limit S5................................................................................................19

Typ1: Resistanceevaluation1K2with normallyclosed safety edgecontact ................20

Typ2: Resistanceevaluation 8K2 withnormally opensafety edge contact...................20

Typ 3: Optical safety edge (Vitector) ............................................................................20

Function of the safetyedge system ..............................................................................21

Emergency stop X3 ....................................................................................................21

Page

Page 3

FUNCTION DESCRIPTION..........................................................................................22

Key switch (latching) interrupt automaticclosing X4 ....................................................22

Internalpushbutton / Threepushbutton/ Keyswitch X5 ..............................................22

Runtime monitoring......................................................................................................22

Automatic closing ........................................................................................................22

Automatic closinginterruption ......................................................................................22

Photo-beam for Closing Direction X6 .........................................................................23

Ceiling pull switch / Radio control X7 ..........................................................................24

Key switch – intermediate stop X8..............................................................................24

Potential free changeovercontact X9..........................................................................25

Maintenancecyclecounter...........................................................................................25

Short circuit / overloadmonitor ....................................................................................25

OPERATING STATUS DISPLAY ..................................................................................26

TECHNICAL DATA.......................................................................................................29

LIFETIME / DOORCYKLES..........................................................................................30

DECLARATION OF INCORPORATION .......................................................................31

FUNCTION OVERVIEW ...............................................................................................32

Page

Page 4

SAFETY DIRECTIONS

Safety Regulations

During the installation, initial operation, maintenance and testing of the ELEKTROMATEN®,

itis necessary toobserve the safetyand accident-prevention regulationsvalid for thespecific

application.

In particular, you should observe the following regulations (this list is not exhaustive):

European normativ

- EN 12453

Saftey in use of power operated doors - Requirements

- EN 12445

Saftey in use of power operated doors - Test methods

Please check normative´s bellow.

VDE-regulations

- EN 418

Safety machinery

Emergency stop equipment functional aspects

Principles for design

- EN 60204-1 / VDE 0113-1

Safety of machinery - Electrical equipment of machines - Part 1:

General requirements

- EN 60335-1 / VDE 0700-1

Safety of household and similar electrical appliances - Part 1:

General requirements

Basic Directions

This control has been built in accordance with EN 12453 Industrial, commercial and garage

doors and gates - Safety in use of power operated doors - Requirements; and left the

factory in perfect condition from the point of view of safety. To maintain this condition and to

ensure safe operation, the user must observe all the directions and warnings contained in these

operating instructions.

In principle, only trained electrical craftsmen should work on electrical equipment. They must

assess the work which has been assigned to them, identify potential danger sources and take

suitable safety precautions.

Reconstruction of or changes to ELEKTROMATEN®are only permissible with the approval of

the manufacturer. Original replacement parts and accessories authorised by the manufacturer

guarantee safety. Liability ceases to apply if other parts are used.

The operational safety of an ELEKTROMATEN®is only guaranteed if it is used in accordance

with the regulations. The limiting values stated in the technical data should not be exceeded

under any circumstances (see corresponding sections of the operating instructions).

Regulations

- Please ensure that the local regulations relating to the Safety of Opera-

tions of Doors are followed

Page 5

SAFETY DIRECTIONS

Explanation of warnings

These operating instructions contain directions which are important for using the ELEKTRO-

MATEN®appropriately and safely.

The individual directions have the following meaning:

DANGER

This indicates danger to the life and health of the user if the appropriate

precautions are not taken.

Please observe the safety and accident prevention regulations valid for

the specific application. The installation of the ELEKTROMATEN®, the

opening of covers or lids and electrical connection must be carried out

when the supply is switched off.

The ELEKTROMAT®must be installed with the authorised coverings and

protective devices. Care should be taken that any seals are fitted correctly

and screw couplings are tightened correctly.

In the case of ELEKTROMATEN®with a permanent mains connection, an

all-pole main switch with appropriate back-up fuse must be provided.

Check live cables and conductors regularly for insulation faults or

breakages. When a fault is detected in the cabling, the defective cabling

should be replaced after immediately switching off the mains supply.

Before starting operation, check whether the permissible mains voltage

range of the devices corresponds to the local mains voltage.

With three – phase motor connection it must have right phase rotation

The following warnings are to be understood as a general guideline for working with the

ELEKTROMATEN®in conjunction with other devices. These directions must be observed

strictly during installation and operation.

General warnings and safety precautions

CAUTION

This warns that the ELEKTROMATEN®or other materials may be damaged if

the appropriate precautions are not taken.

Check that all screw connections are secure before operating the control

and adjusting the limit switches.

Page 6

INSTALLATION ADVICE

After the ELEKTROMATEN®is fitted we recommend the following procedure to rapidly reach

a fully functioning door.

• Installation Enclosure installation page 8

• Installation Wiring the Drive to the Control page 8

LIMIT SWITCH CONNECTION

Plug - in system page 9

LIMIT SWITCH CONNECTION

Terminal version (until year 1997) page 9

LIMIT SWITCH CONNECTION

Single-limit-switches page 10

• Check Mains supply page 11

• Check Phase rotation page 12

• Adjustmemt Limit switch - adjustment page 13

The door is ready to work in Dead man mode.

• Installation Safety devices page 15, 19, 20

• Programming Door functions page 16

The door is ready to work in automatic mode.

Check connection of external devices e.g. push button etc.

Overview to connect external devices see diagram (page 15).

After the devices are connected the programming of the control panel must be finalised.

(page 16).

Page 7

INSTALLATION OVERVIEW

Mains supply

Photo-beam

Pull switch

Three push button

Key switch (latching) interrupt

automatic closing

Emergency stop

Key switch (latching) inter-

mediate stop

Signal lamp

Connection cable ELEKTROMAT®for

Motor and mechanical limits NES 11

Spiral cable for

Safety edge system 4

( ) Number of cores in the cable

Important!

Using the connection cable out side the building is not permitted.

Page 8

ENCLOSURE INSTALLATION

Beforemounting the enclosure,the surface hasto becheckedfor flatness,slope and freedom

from vibrations. Mounting must be vertical. It is important that the door can be clearly seen

from the position of the control through-out its travel.

CONNECTING THE CONTROL AND THE ELEKTROMATEN®

After the drive and control are fitted they can be connected with a plug-in cable. The cable

has plugs on each end and for easy fitting. The plugs for motor and control panel are different

and cannot be interchanged.

Cable Description

Motor plug to control Panel

PIN -Wire-No.

1 - 3 Phase W

2 - 2 Phase V

3 - 1 Phase U

4 - 4 Neutral (N)

5 - PE Earth

Limit switch plug to control panel

PIN -Wire-No.

1 - 5 supply + 24V

2 - 6 S 5 aux. limit only for Testing of safety edge system

3 - 7 open - limit

4 - 8 S 6 aux. limit for intermediate Stop or switching contact

5 - 9 close limit

6 - 10 safety circuit common limit

Connection cable

Control panel TS 961 ELEKTROMAT®

- 1

- 2

- 3

- 4

- 5

- 14 -

5 -

6 -

- 2

- 3

Motor plugLimit switch plug

Page 9

LIMIT SWITCH CONNECTION

Plug - in system

Page 10

LIMIT SWITCH CONNECTION

Terminal version (until year 1997)

LIMIT SWITCH CONNECTION

Single-limit-switches

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