Electrostatic Technology, Inc. Trickle Impregnation System
Serial #18028 i
TABLE OF CONTENTS
1 INTRODUCTION................................................................................................................................................. 1
2 SHIPPING ............................................................................................................................................................. 1
3 GENERAL SAFETY ............................................................................................................................................ 2
3.1 INTRODUCTION.............................................................................................................................................. 2
3.2 SAFETY SYMBOLS......................................................................................................................................... 3
3.3 QUALIFIED PERSONAL................................................................................................................................. 3
3.4 INTENDED USE ............................................................................................................................................... 4
3.5 INSTALLATION............................................................................................................................................... 4
3.6 OPERATION ..................................................................................................................................................... 5
3.7 LESS OBVIOUS DANGERS............................................................................................................................ 7
3.8 ACTION IN THE EVENT OF A SYSTEM OR COMPONENT MALFUNCTION........................................ 7
3.9 MAINTENANCE & REPAIR ........................................................................................................................... 7
3.10 DISPOSAL.................................................................................................................................................... 9
4 SPECIFIC EQUIPMENT SAFETY.................................................................................................................. 10
4.1 GENERAL ....................................................................................................................................................... 10
4.2 RESIN .............................................................................................................................................................. 10
4.2.1 Employee Health..................................................................................................................................... 10
4.2.1.1 Inhalation .............................................................................................................................................................10
4.2.1.2 Skin Contact.........................................................................................................................................................10
4.2.1.3 Skin Absorption ..................................................................................................................................................10
4.2.1.4 Eye Contact..........................................................................................................................................................11
4.2.1.5 Ingestion...............................................................................................................................................................11
4.2.2 First Aid Procedures............................................................................................................................... 11
4.2.2.1 Inhalation .............................................................................................................................................................11
4.2.2.2 Skin Contact.........................................................................................................................................................11
4.2.2.3 Eye Contact..........................................................................................................................................................11
4.2.2.4 Ingestion...............................................................................................................................................................11
4.2.3 Special Protection................................................................................................................................... 11
4.2.4 Precautions............................................................................................................................................. 11
4.2.5 Material Safety Data Sheets (MSDS)...................................................................................................... 12
5 AIR AND ELECTRICAL REQUIREMENTS ................................................................................................ 13
5.1 TRICKLE IMPREGNATION MACHINE ...................................................................................................... 13
5.1.1 Air ........................................................................................................................................................... 13
5.1.2 Electrical ................................................................................................................................................ 13
5.2 INDUCTION HEATER................................................................................................................................... 13
5.2.1 Electrical ................................................................................................................................................ 13
5.2.2 Water ...................................................................................................................................................... 13
5.2.2.1 Closed Loop Induction Heater Cooling System ...................................................................................................13
5.2.2.2 Tower Water Requirements for Induction Heater Cooling ..................................................................................13
5.3 FIRE EXTINGUISHER SYSTEM .................................................................................................................. 13
5.3.1 Electrical ................................................................................................................................................ 13
6 MECHANICAL FUNCTION: SEQUENCE AND DESCRIPTION.............................................................. 14
6.1 LOAD AREA................................................................................................................................................... 14
6.2 INDUCTION HEATER STATION................................................................................................................. 14
6.3 RESIN TRICKLE STATION .......................................................................................................................... 14
6.3.1 Resin Level Sensor.................................................................................................................................. 14
6.4 CURE MODULE ............................................................................................................................................. 15
6.5 FINAL COOL MODULE ................................................................................................................................ 15
6.6 AIR FILTERS .................................................................................................................................................. 15
6.7 FIRE EXTINGUISHER SYSTEM .................................................................................................................. 15
6.8 DISTILLED WATER SYSTEM ..................................................................................................................... 16
6.9 INDUCTION HEATER COOLING WATER................................................................................................. 16
