EKKO EA15B Manual de usuario

Service Manual

Part Manual

EA15B--Semi Electric Stacker

Note: Before use, read this manual, be trained and understand all of

the warning labels on the Stacker.

Preface

EKKO Lifts would like to thank you for your recent

purchase of our semi-electric stacker EA15 series. The stacker

is made of high-quality steel and was designed to give you a

durable, reliable and ease of use equipment. For your safety

and correct operation usage, please carefully read this

instruction manual and warnings on this stacker before use.

Note: All the information reported herein is based on

data available at the moment of printing. We reserve the

right to modify our products at any moment without notice

and incurring in any sanction. So, it is suggested to always

verify possible updates.

1.Data：

1.Safety guidance

Model

EA15B

Load Capacity

(lb)

3300

Load Capacity on Max. height

(lb)

1980

Lifting height Max.

(in)

119.4

Load center distance

(in)

Fork length

(in)

45.3

Single fork width

(in)

3.94

Overall fork width

(in)

8-35

Lowered fork height

(in)

2..35

Fixed leg length

(in)

36.4

Fixed leg width, single

(in)

3.94

Width between fixed legs

(in)

35.4-59

Turning radius

(in)

53.2

Overall length

(in)

Overall width max

(in)

Extended mast height

(in)

140.5

Lowered mast height

(in)

84.5

Battery Voltage

(in)

12V/120AH，10-12V

Charger

12V/15A

Lift Motor

DC，12V/1.5KW

Service Weight

(lb)

1150

1.1Operator should read the manual before operation of the

equipment, review and understand warning signs on the

stacker before using it.

1.2Do not operate a stacker unless you are familiar with the

unit and have been properly trained and authorized to do so.

1.3Do not operate a stacker unless you have inspected its

condition. Give special attention to the chain, the wheels, the

handle, the guide frame, the pilot wheel, the mast, battery,

etc.

1.4Do not use on a slopping ground or on in explosive

dangerous environment.

1.5Do not ever lift people on the forks.

1.6When forks are lifted, it is forbidden for anyone to stand

under the forks or pass through the forks.

1.7 Do not add any type of attachment to the stacker.

1.8The operator should use gloves for protecting.

1.9Do not move the stacker when the goods are lifted to the

height of more than 11.8 in.

1.10When the goods are lifted; people should stay clear from

the forks of at least 2 feet.

1.11The weight of goods should be evenly distributed onto

both forks, do not use only one fork. The center of gravity of

goods should be in the center of two forks of load center of

24”.

1.12Do not overload maximum capacity.

1.13Before using or charging it, check battery fluids, if it is

insufficient, please fill with only distilled water.

1.14Charging the equipment should be in dry and ventilated

location, and far away from heat.

1.15Always keep the forks in the lowest position if not in use.

The operator should always be responsible and careful when

operating the stacker.

2.Maintenance

2.1Hydraulic oil

Please check the oil level every six months. The oil can be

hydraulic oil: ISO VG32, its viscosity should be 32cSt at 40oC,

total volume is about

4.0 liters.

2.2Daily check and maintenance

It is required to check the stacker every 8 hours daily. Special

attention should be to the wheels and axles of debris stuck

in between which may block the wheels. Check the forks and

the mast, the chain, the battery should be checked as well.

The forks should be unloaded and lowered in the lowest

position when not in use.

2.3Lubrication

Use motor oil or grease to lubricate all movable parts every

3 months.

3. Battery charging

3.1 When the battery voltage is below 10 volts, it should be

charged.

3.2 It is best to check the battery fluid before charging, and

supplement with distilled water if it is not enough.

3.3 When charging, the surrounding environment should be

dry, well-ventilated, and away from fire.

3.4 If the battery is not used for a long time, it should be

charged once a week for not less than two hours each time.

3.5 When charging, the indicator indicates that the voltage

should be lower than 16 volts.

3.6 Do not use when charging.

4.Control panel

4.1 Emergency Switch

When you press this button, the pump station motor power

will be cut off; When you pull this switch, the motor power

will be switched on.

4.2 Voltmeter

This meter shows the voltage of the battery. When the

display voltage is less than 10 volts, the battery must be

charged.

4.3 Control Handle

This handle controls the rise or fall of the fork.

4.4 Charging Socket

This socket is a special socket.

4.5 Charging Indicator

Displays when the battery is charging

4.6 Charger Cable Base

Fixed built-in charger plug

emergency

stop switch

handle

Charger

cable holder

voltmeter

Charging

light

5.Troubles shooting

Trouble

Cause

Solution

The forks can’t

lift to the max.

height.

-Low on hydraulic fluid

-Add hydraulic

fluid.

The forks

cannot lift at all.

-No hydraulic fluid.

-The tank or fluid has

impurities.

-Add hydraulic

fluid

-Change fluid

Does not

power up.

-The emergency switch is

pressed down

-The battery is too low.

-The connectors of

electrical wiring is loose.

-The contact of DC motor

is bad.

-Pull emergency

switch up.

-Charge it.

-Tighten the

bolts.

-Replace with

new one.

The forks

cannot

descended.

-The piston rod or mast is

deformed resulting from

partial loading slanting to

one side or over-loading.

-The fork was kept in the

high position for long time

with piston rod bared to the

environment and rusting,

corrosions will cause the

jamming of the rod.

-The release valve of

pump is not opened.

- Replace with

new one.

-Keeping the

fork in the lowest

position if not

using and pay

more attention to

lubricate the rod.

-Check it, if

damaged,

replace with new

one.

Leaks

-Seals are worn or

damaged.

-Replace with

the new one.

The fork

descends by

itself

-The impurities in the fluid

caused the release valve

not properly seal shut.

-Sealing parts worn or

damaged.

-The release valve is

damaged.

-Replace with

new oil.

-Replace with

the new one.

-Replace with

the new one.

Battery cannot

be charged

-Battery is bad.

-The charging plug is

loose.

Replace with the

new one.

Tighten the

clamps or bolts

Note: Without authorization or training, it is strictly prohibited

operate or repair!

6 Part List

6.1 EA15B Mast

EA15B Mast

序号

代号

名称

规格

数量

GB/T 818-2000

十字槽盘头螺钉

M6×20

SPN10.0-6

防护罩夹

SPN10.0-4D

防护罩

SPN10.0-4C

防护罩

SPN-MG-04

配电箱总成

SPN10.0-3

小轮轴

GB 2674-86

内六角半圆头螺钉

M10×25

SPN10.4-3

压盖

GB/T 276-94

深沟球轴承

6205

GB/T 297-94

圆锥滚子轴承

30205

GB/T 97.1-2002

平垫圈

φ24

SPN10.6.1

从动轮轮架

SPN10.4.1

转向手柄

SPN10.4-1

销轴

GB 894.1-86

轴用弹性挡圈

φ10

GB 894.1-86

轴用弹性挡圈

φ12

SPN10.4-2

连接轴

SPN10.4-6

隔套

SPN10.4-7

气弹簧

SPN10.4-4

气弹簧轴

SPN10.5-7

推杆螺钉

GB_T 2084-94

圆柱螺旋压缩弹簧

SPN10.5-4

刹车块

SPN10.5-8

凸轮踏板

SPN10.5-3

销轴

GB/T 70.1-2000

内六角圆柱头螺钉

M12×100

SPN10.5.2

尼龙大轮

SPN10.5-1

衬套

GB/T 276-94

深沟球轴承

6204

SPN10.5-2

轴套

GB/T 93-1987

弹性垫圈

φ12

GB/T 6170-2000

六角螺母

M12

SPN10.5.1

刹车轮架组件

ISO08A

链条

SPN10.5-5

轴垫圈

SPN10.4-8

转向链轮

GB/T 1096-2003

普通平键

6×8

SPN10.4.2B

手柄底座

SPN10.4-5

转向轴

SPN10.4.3-1,4

拉紧螺栓

GB/T 41-2000

六角螺母

M10

SPN10.4.3-2

拉紧器

GB/T 6176-2000

六角螺母

M18×1.5

GB/T 93-1987

弹性垫圈

Φ10

GB/T 95-2002

平垫圈

Φ10

GB 894.1-86

轴用弹性挡圈

φ25

GB 893.1-86

孔用弹性挡圈

φ52

SPN10.3-3

侧压垫

SPN10.0-1

前轮

GB 923-88

盖形螺母

M10

GB 923-88

盖形螺母

GB/T 41-2000

六角螺母

GB/T 93-1987

弹性垫圈

φ8

GB/T 95-2002

平垫圈

φ8

SPN1030-MG-01.01.01

门架组件

SPN1035-MG-01.01.01

门架组件

GB/T 5781-2000

六角头螺栓全螺纹

M10×55

SPN10.0-2

油缸抱箍

GB/T 70.1-2000

内六角圆柱头螺钉

M8×20

SPN10.11

后限止轮架焊合件

GB 893.1-86

孔用弹性挡圈

φ47

GB 894.1-86

轴用弹性挡圈

φ20

SPN10.7.1-3

导轮

SPN10.7.1

导向轴座焊合件

SPN10.11-3

限止轮

GB/T 119-2000

圆柱销

φ8×30

SPN10.8-2T

挡盖

SPN10.8-3

衬套

SPN10.8-4

油缸体 3.0

SPN10.8-4

油缸体 3.5

GB/T3683-92

高压油管

SPN10.12

左右限止轮架焊合件

SPN10.8-6

油管接头

GB/T 70.1-2000

内六角圆柱头螺钉

M10×25

GB/T 95-2002

平垫圈

Φ10

SPN10.2-2

拉杆

GB/T 77-2000

内六角平端紧定螺钉

M12×20

SPN10.2-1

内门架滚轮

SPN10.30.2/B

内门架组件

SPN10.35.2/B

内门架组件

6.2 Distribution box

SPN10.8-1

活塞杆 3.0

SPN10.8-1

活塞杆 3.5

SPN10.8-5

活塞

SPN10.8-9

挡圈

ISO12A

链条 3.0

ISO12A

链条 3.5

SPN10.0-1

链条拉杆

GB/T 6170-2000

六角螺母

M14

GB/T 93-1987

弹性垫圈

φ14

SPN10.2-5(G)

链轮

GB/T 70.1-2000

内六角圆柱头螺钉

M10×20

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