Eicher EE483TC Manual de usuario
Pub. No : M190456 : 01 Nov 2012
OPERATION AND MAINTENANCE MANUAL
EE483TCI Power Generation EngineEE483TC &
1
CONTENTS
Section
Details
Page No
Part I Introduction-Operation & Maintenance
Manual 2
Part II Eicher Engine - General Information 3
Part III
Engine Familiarization
3 General Information 4
3.1- Engine Identification 4
3.2- Engine Nomenclature 5
3.3- Engine orientation and Parts
Illustration 6 to 8
3.4- Technical Specification- Engine 9 to 10
3.5- Engine Systems and Function 11
3.5.1- Air Intake and Exhaust System 11 to 13
3.5.2- Lubrication System 14 to 17
3.5.3- Fuel System 17 to 19
3.5.4- Cooling System 20 to 21
Part IV Engine Electrical System 22 to 23
Part V Safety Guidelines 24 to 25
Part VI Recommended Routine Checks By user 26 to 28
Part VII Engine Inspection and Maintenance 29 to 38
Part VIII Trouble Shooting Guidelines 39 to 47
2
PART I-INTRODUCTION - OPERATION & MAINTENANCE MANUAL
We are glad to introduce us as VE Commercial Vehicles Ltd (VECV), manufactures of EICHER EE483TC and
EE483TCI Power Generation Engine owned by you. VECV is committed to being the leader in customer
satisfaction in India and emerging markets. We put our best efforts to maintain global quality levels by
understanding andfulfilling customer needs.
This manual presented to you gives a comprehensive understanding on Construction, operation and
Maintenance aspects of Engine for the intended application.
These Engines meets current prevailing emission norms.
Due care has been taken in preparing this manual. However due to Continuous improvements product
specifications and illustrations are likely to undergo change without any prior notice.
For any further information, please write to:
PRODUCT SUPPORT
NON AUTOMOTIVE ENGINES
VE Commercial Vehicles Limited
(A Volvo Group and Eicher Motors Joint Venture)
102, Industrial Area No. 1 Pithampur 454775 Dist. Dhar (M.P.) India
Phone:(07292) 402633
Fax: (07292) 402611
PUBLICATION NO: M190456:00 REVISION NO: 01
PUBLICATION MONTH: NOVEMBER’2012 REVISIONDATE: 01/11/2012
3
PART II: EICHER ENGINE GENERAL INFORMATION:
Eicher EE483TC Engines manufactured by VE Commercial Vehicles Ltd (VECV) are direct injection, four
Strokes, Water cooled, and Turbo charged Diesel Engines designed to suit Power Generation application.
Eicher EE483TCI Engines manufactured by VE Commercial Vehicles Ltd (VECV) are direct injection, four
Strokes, Water cooled, Turbo charged, Intercooled Diesel Engines designed to suit Power Generation
application.
The engines are eco-friendly, reliable and fuel efficient meets prevailing statutory emission standards.
While we, at manufacturing and testing have taken due care to ensure trouble free performance, as an
engine owner and user, proper up keep of engine, use of genuine parts, use of Genuine oil and Lubricants,
use of Genuine Coolant and adherence to scheduled and preventive maintenance shall derive the bestout of
your engine resulting in Value for investment.
4
PART III: ENGINE FAMILIARIZATION
3. GENERAL
This part provides details about engine identification, engine Sl No nomenclature, Orientation, technical
specifications and various Systems of engine.
3.1 ENGINE IDENTIFICATION.
Engine is identified with the engine nameplate fitted on flywheel housing on left hand side of the engine
when viewed from front. Engine name plate contains the information as shown in the figure 1, 2 and 3.
Engine Sl No is also punched on the Cylinder block as shown in the figure 4.
Fig-
1- EE483TC-38 Kw
Fig 2 – EE483TC-48Kw
Fig-3-EE483TCI-59 Kw
Engine Sl No Punched on Cylinder Block
Fig-4
5
3.2 ENGINE NOMENCLATURE:
EE 4 83 C D B A 100000 G
Running Serial number
Month of production (A to M), A= Jan
& M= Dec.
Note: “I” is omitted
Year of production (A to W), A= 2010
W=2028.
Note: “I” is omitted
Type of fuel used
(D=Diesel)
Version: N=NA (Naturally aspirated)
C= TCI (Turbo Charged intercooled)
T=TC (Turbo Charged)
Swept Volume per cylinder
83=0.83 Litres
No. of Cylinders (4 or 6)
EICHER
G- Identification for Power
Generation Engine
6
3.3 ENGINE ORIENTATION AND PARTS ILLUSTRATION (EE483TC -TURBO CHARGED ENGINE):
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
1
Radiator
14
Strip
-
Supportradiator
2
Radiator Cap
15
Shroud Radiator
3
Hose
-
Radiator In
16
Guard Fan Radiator
4
Tank Condenser
17
Fan Cooling Radiator
5
Bracket
–
Radiator Support
18
Pipe
-
Fuel filter to Fuel injection pump
6
Cushion
-
Radiator SupportBracket
19
Stop Solenoid
7
Cap Oil Filler
20
Feed pump
8
Pipe
-
Turbo to Intake Manifold
21
Pipe fuel
-
Feed Pump to fuel filter
9
High Pressure Pipe
22
Fuel injection Pump
10
Rocker Cover
23
Oil Sump
11
Hose
-
Turbo out
24
Starter Motor
12
Hose
Breather
25
Dip
Stick
13
Air cleaner Assembly
26
Flywheel
7
ENGINE ORIENTATION AND PARTS ILLUSTRATION (EE483TC -TURBO CHARGED ENGINE) CONTD:
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
27
Hose
–
Air cleaner
37
Pedestal
-
Rear
for Transportation
28
Switch
-
Choke Air Cleaner
38
Hose
-
turbo charger in
29
Pipe
-
Lubrication Turbocharger
39
Turbo charger
30
Manifold
-
Exhaust
40
Filter Oil
–
Main
31
Cooler
-
Oil
41
Bend Exhaust
32
Manifold
-
Intake
42
Filter
-
By Pass
33
Switch Cum
Sensor
-
Water Temperature
43
Pedestal
–
Front
34
Pipe
-
Air Cleaner to Turbo
44
Sensor
-
oil Pressure
35
Housing flywheel
45
Alternator
-
Battery charging
36
Engine Identification plate
46
V Belt
-
Engine/Alternator/Water
pump
8
ENGINE ORIENTATION AND PARTS ILLUSTRATION (EE483TCI -TURBO CHARGED INTERCOOLED ENGINE):
1
2
3
4
5
6
7
8
1
Hose
-
Air Filter to Pipe TC in B
5
Intercooler Assy
2
Pipe TC in B
6
Hose
–
Thermostatto Radiator
3
Hose
-
Intercooler Outlet
7
Pipe
-
Turbo
Charger to Intercooler inlet
4
Pipe TC in A
8
Hose
-
Pipe Intercooler inlet to Intercooler in
9
3.4 ENGINE TECHNICAL SPECIFICATIONS:
Parameters Unit Details
40 Kva 50 Kva 62.5 Kva
Engine Manufacturer Name VE Commercial Vehicles Ltd
Engine Make Make EICHER
Engine Model Model EE483TC EE483TC EE483TCI
Emission Compliance Standard CPCB1 – As Per GSR 448 (E) 12.07.2004
No of Cylinders Nos. 4
Engine Configuration Configuration Inline / 4 Stroke
Engine Aspiration Type Turbo Charged Turbo Charged
Inter cooled
Engine Fuel Type High Speed Diesel
Combustion Chamber Type Type Direct injection
Cylinder Bore X Stroke Mm 100 X 105
Engine Displacement Litres 3.3
Compression ratio Ratio 17:1 ± 0.5 mm
Engine Rated Output Kw ( HP) @ RPM 38 (52) @
1500 48 (65) @
1500 RPM 59 (80) @ 1500
Standard Operating
Conditions
Ambient /
Relative Humidity
/ Altitude
25°C / 40 % / 1000 mbar
Engine Deration Applicability Above 4000 feet
Rating Standard Standard IS10000
Overload Permissibility 10 % over load Permissible for 1 Hour in Every
12 Hours of Operation
Governing Standard Standard BS5514 / IS 10000
Governing Class Class A 1
Engine Low Idling Speed RPM 700 ± 50
Engine Fly Up Speed RPM 1560 ± 10
Engine Firing order Sequence 1-3-4-2
Direction of Rotation Direction Anti Clock wise when viewed from Flywheel End
Flywheel Standard SAE J 620 SAE 10 SAE 11.5
Flywheel Housing Standard SAE J 620 SAE 3 SAE 2
Lubrication Method Method Oil Pump Forced feed system
Oil Pump Type Gear Type
OilFilter-Main Type / Nos. Paper Type / Single
OilFilter-By Pass Type Spin on Type Paper
Oil Cooler Type Shell Type
Engine Lubricating Oil Specification /
Grade /
Recommendation
API CH4-SAE 15W40 / EICHER Premium Diesel
Engine Oil
Este manual sirve para los siguientes modelos
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