Edwards Iron Worker Manual de usuario

Cold Metals Lab

V1.0 4/15/20

Machine Purpose:

Safety: Must wear safety glasses while operating machine. Keep. Beware of objects that dangle

and could get caught in cutting tool. Beware of flying metal chips This machine has no built-in safety

system.

Materials: Metals, Plastics

Machine Specs: See Further into guide

Limitations: 1” dia punch, 10” wide flat bar, 4x4 angle

Tooling: Variety of punches

Instruction Required: Yes, 1 on 1 help session

Edwards Iron Worker

Cold Metals Lab

V1.0 4/15/20

Operations:

Prior to using this machine there are 3/4 settings that must be adjusted

1. Grease cut/punch (for longer tool life)

2. Double check machine stock to machine capacities

3. Secure stock with material clamp/Secure guards

4. Install the proper size punch if necessary (it is the only changeable tool on the machine)

Grease Punch/Shear/Notcher

Applying grease to your shear/punch/notch will allow the tool to more easily slide through the material,

extending the tool life and quality of the cut

Please apply grease or cutting oil to either the tool or where you intend to cut

Punch –Apply grease with brush provided

Shear/Notch –Apply grease or cutting fluid along the length of your cut

Double Check Thickness Cutting Capacities –Shears/Notcher

Trying to cut too thick in to wide of stock can lead to tool damage and a large repair bill. Always check

the machine or insert tool can handle the thickness/width of stock you plan to cut.

Cold Metals Lab

V1.0 4/15/20

Double Check Thickness Cutting Capacities - Punch

Trying to cut too thick in to wide of stock can lead to tool damage and a large repair bill. Always check

the machine or insert tool can handle the thickness/width of stock you plan to cut.

Punching Capacities

You can determine the tonnage required to punch A36 mild steel (yield

strength 36,300 psi, 65,000 psi tensile) by applying the following formulas for round or shaped holes. For

materials other than mild steel

please refer to the multiplier table.

Round Holes

Punch Dia. x Material Thickness x 80 = Tons of pressure required

Example: How many tons of force do I need to punch a

3/8” hole in 1/4” mild steel?

.375 x .25 x 80 = 7.5 tons

Material Multiplier

When punching materials other than mild steel first calculate

tonnage as shown above then apply the multiplier for the listed

material.

Cold Metals Lab

V1.0 4/15/20

Secure stock with material clamp/guards

Depending on which function you plan on using you will need to make sure the guard and or material

clamp is set properly.

1. Angle Shear

When you slide your stock through the v groove make sure once in place to tighten the handle to

lock your stock down. This will prevent your stock from lifting possibly miss cutting your stock.

2. Flat Shear

Once your material is in position to cut tighten the material clamp down on your stock so it that it

wont lift while being sheared.

3. Notcher

Always use the guard/guide while using the shear. This is a safety device and should not be removed.

4. Hole Punch

Always use the guard while operating the hole punch, it is a safety device and should always be

present. Additionally it acts as a stripping plate to help release your material after holes are puched.

Cold Metals Lab

V1.0 4/15/20

Installing the proper punch

Improper Installation of a punch can cause costly tool damage

1. Always turn E stop the machine before changing tooling

2. Using the large wrench provided, lift the guard by loosening the 4 bolts (2 on either side) holding

it in place

3. Again with the large wrench loosen the nut holding the punch in place

4. With an allen wrench loosen the die in the base

5. Replace die and punch with desired sets

6. Check for punch and die alignment by powering up the machine

and inching down the punch to meet the die with the foot pedal.

Check to see that the punch is centered in the die.

7. If the punch and die are not aligned, loosen the

bolts under the table allowing the table to be moved to center the

die. When aligned, tighten the table bolts to secure the table

Punch and Die Operating

Clearances

Maintain the following clearance between

punch and die.

16 gauge and lighter

15 gauge - 13 gauge

3/32” - 5/32”

3/16” - 15/32”

1/2” - 23/32”

3/4” and heavier

.006”

.010”

1/64”

1/32”

1/16”

3/32”

Cold Metals Lab

V1.0 4/15/20

Operation

To turn on the machine

1. Make sure all e stops are released, on both the machine

and aux controls

2. Turn the Mains power to on

3. Press the Green Button

Select which system you intend to use

Ironworker –The machine itself

Accessories –Other tools such as the benders

To activate motion or cutting action place foot inside foot pedal and press down.

The foot pedal is a dual action pedal. A full depress will start the cutting action, if you lift your foot

slightly you can feel a trigger release which will pause the cutting motion.

It is always suggested to a test cut first with scrape material

When turning off the machine always e-stop rather then turn the switch

Clean Up

•Always clean up and put in recycling scrap parts/stock

•Make sure guards are in place properly for the next person to use

•Never walk away from the machine while its running

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