ECOTRONS DLE120 Manual de usuario

UAV engine EFI installation manual-DLE120-V1.4

Copy right ECOTRONS LLC http://www.ecotrons.com

UAV engine EFI

installation manual

-DLE120 engine

Installation Manual

V1.4

COPY RIGHTS ECOTRONS LLC

Http://www.ecotrons.com

UAV engine EFI installation manual-DLE120-V1.4

Copy right ECOTRONS LLC http://www.ecotrons.com

Note: If you are not sure about any specific details,

please contact us at [email protected].

Index

Page

Revision

Date

Note

First Edition

5.3.2015

V1.1

Second Edition

6.12.2015

V1.2

Third Edition

9.5.2016

V1.3

Fourth Edition

23.6.2016

V1.4

UAV engine EFI installation manual-DLE120-V1.4

Copy right ECOTRONS LLC http://www.ecotrons.com

Content

Introduction.....................................................................................................................5

Chapter 1 EFI installation................................................................................................8

1.1 Remove the stock carburetor and install the throttle body ..................................8

1.2 Install the fuel supply system............................................................................10

1.3 Install the cylinder head temperature sensor (CHT)..........................................12

1.4 Install the intake air temperature sensor (IAT)..................................................13

1.5 Install the ignition system .................................................................................13

1.5.1 Connect the ECU harness to the CDI.....................................................13

1.5.2 Connect the Hall-Sensor connector to the stock Hall sensor..................16

1.6 Servo motor installation....................................................................................16

1.6.1 Parameters of servo motor.....................................................................16

1.6.2 Installation of servo motor ......................................................................18

1.7 The connection of TPS signal...........................................................................25

1.7.1 Connect the TPS sensor connector........................................................25

1.7.2 Connect the servo motor wires to ECU harness.....................................26

1.8 Control Servo motor.........................................................................................33

1.9 Install the fuel injector and connect the connector............................................34

1.10 Connect the harness to 12v battery................................................................34

1.11 Mount the ECU...............................................................................................35

1.12 Mount the Harness.........................................................................................38

UAV engine EFI installation manual-DLE120-V1.4

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1.13 Optional prime switch function........................................................................38

Chapter 2 ALM-ECU integration for tuning....................................................................40

2.1 Install the wideband O2 sensor........................................................................40

2.2 Connect the ALM to ECU.................................................................................40

2.2.1 Connect the ALM to ECU via ANOUT ....................................................40

2.2.2 Connect ALM-CAN to ECU via CAN channel.........................................42

2.3 Use ALM to log lambda (AFR) and do Auto-Tuning..........................................42

Chapter 3 Broadcast protocol........................................................................................44

3.1 ECU broadcast data list on RS232...................................................................44

3.2 ECU broadcast data list on CAN bus................................................................45

3.2.1 The CAN Baud rate setting of ECU........................................................45

3.2.2 Can bus broadcast.................................................................................46

Chapter 4 Communication Settings...............................................................................48

4.1 COM communication mode..............................................................................52

4.2 USB communication mode...............................................................................53

4.3 CAN communication mode...............................................................................53

4.4 Ethernet communication mode.........................................................................54

Chapter 5 Initial test after the installation.......................................................................56

Chapter 6 How do we know the fuel injector flow rate ...................................................60

Chapter 7 UAV EFI Maintenance ..................................................................................61

UAV engine EFI installation manual-DLE120-V1.4

Copy right ECOTRONS LLC http://www.ecotrons.com

Introduction

UAV EFI for DLE engine is an Electronic Fuel Injection conversion kit for the UAV engine.

It is a bolt-on EFI kit to a lot of small engines. For example, DLE-40, DLE-60, DLE-120,

DLE-170 etc. We can supply the suitable EFI kit for most of UAV engines. The

displacement of the engines can be in the range of 20cc to 300cc, and even larger

engines.

This UAV EFI kit has below features:

Electronic fuel injection (EFI)

Quick engine start even at cold temperatures

More power and torque than the carbureted version

High fuel efficiency and low carbon emissions

OBD - on board diagnosis

Performance tuning for advanced users.

Altitude compensations

Transient fuel compensations

Servo motor control (optional)

Ignition control (optional)

Parts:

1. ECU

2. Harness (including the connectors)

3. Throttle Body

Throttle body

Servo motor(included)

TPS sensor(optional)

Fuel injector (mounted on the throttle body)

4. Fuel pump assembly

Rotary fuel pump with pressure regulator (outside of the tank, 25L/h))

5. Baro sensor (integrated in ECU)

6. Engine temperature sensor

7. Intake air temperature sensor

8. Ecotrons CDI - ECU controlled (optional, you can use your own CDI).

UAV engine EFI installation manual-DLE120-V1.4

Copy right ECOTRONS LLC http://www.ecotrons.com

9. Serial communication cable (to a computer)

10. USB adaptor - included

11. CD for tuning software (downloadable from our website)

Note:The kit requires a 12V battery by default.

37-pin ECU and Harness

Fuel pump group

UAV engine EFI installation manual-DLE120-V1.4

Copy right ECOTRONS LLC http://www.ecotrons.com

Throttle body with TPS and Servo motor Throttle body with Servo motor

Engine temperature and intake air temperature Ecotrons CDI Unit

UAV engine EFI installation manual-DLE120-V1.4

Copy right ECOTRONS LLC http://www.ecotrons.com

Chapter 1 EFI installation

1.1 Remove the stock carburetor and install the

throttle body

Note: the stock DLE 120 carburetor is about 22mm diameter outlet. The Ecotrons throttle

body is also 22mm diameter. So it is a bolt-on replacement.

Note: Ecotrons Small throttle body is designed to replace the stock carburetor and has

the same or similar spacing as the carburetor, so that you can bolt on the throttle body.

Ecotrons throttle body is designed to mount the Futaba servo motor easily. So the

complete throttle body / servo is compact and light.

Ecotrons Small throttle body is designed to mount Ecotrons’ small engine injectors. It

comes with the injector fittings and thread-on fuel lines. The injector flow rates: 30g/min,

38, 60, 80, 128, 190, 248g/min etc.

UAV engine EFI installation manual-DLE120-V1.4

Copy right ECOTRONS LLC http://www.ecotrons.com

And we also have 14mm, 18mm, 22mm, 28mm throttle body for UAV engines, so we can

provide the UAV EFI kit for different engines with different displacement.

Some engines, you can use the throttle body to replace the carburetor completely, and

for some engines, you need make the adapter to bolt on the throttle body.

Note: Some custom system comes with the throttle position sensor, so if you want to use

the throttle position sensor, you also need to install the TPS sensor on the throttle body.

Note：Because the stock blot is too long, so you cannot use them to bolt on the throttle

body directly. You may need to add a suitable washer/ nut, as shown in this picture.

Or cut the stock blot short.

UAV engine EFI installation manual-DLE120-V1.4

Copy right ECOTRONS LLC http://www.ecotrons.com

1.2 Install the fuel supply system

Customers have to find a good location to install the fuel pump. By default, the

fuel pump should be lower than the fuel tank.

The fuel feed inlet in the tank should be submerged in the fuel all the time.

There should be an inline fuel filter.

Note: The EFI has a fuel pressure regulator which requires a fuel return line

back to the fuel tank.

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