ECH2O Tec. 200-AMS-1 Manual de usuario

MODULAR SERIES (230V AC 50Hz)

200-AMS-1 / 400-AMS-2 / 500-AML-1

600-AMS-3 / 800-AMS-4 / 900-AML-2

1200-AML-3 / 1500-AML-4

OWNERS MANUAL

PAGE

2 INTRODUCTION

3 S ECIFICATIONS

4-5 STANDARD SYSTEM FEATURES, O TIONS AND ACCESSORIES

6 FLOW DIAGRAM

7-9 INSTALLATION INSTRUCTIONS

10 INSTALLATION INSTRUCTIONS O TIONS

11-12 SYSTEM O ERATION, SHUT DOWN AND FLUSH ROCEDURE

13 MEMBRANE CLEANING ROCEDURE

14 MAINTENANCE TIMETABLE

15 TROUBLESHOOTING GUIDE

16-18 HIGH RESSURE UM RE AIR INSTRUCTION

19-20 WARRANTY

2O Tec.

O Tec.O Tec.

O Tec.

Watermakers

INTRODUCTION

Thank you for choosing an ECH

O Tec. reverse osmosis watermaker. We trust that you will be

completely satisfied with our product.

ECH

O Tec Watermakers are manufactured by Echo Marine as a result of many years of

experience installing, servicing and modifying all brands of watermakers. Only highest quality

components that have proven to withstand continuous duty in a harsh marine environment are

selected for ultimate reliability and lifetime.

We thoroughly bench test every single watermaker before shipping and feel we have

manufactured one of the finest products on the market.

The purpose of this manual is to allow you to become familiar with each component of your

new ECH

O Tec. Watermaker.

By understanding the function, importance and normal operation of each part in the system, the

operator can readily diagnose problems when they first develop. Such problems are easily

corrected and require minor adjustments. If left unattended, a small problem in one component

will affect the rest of the system and can lead to an expensive repair.

If you have any questions regarding the installation or operation of your watermaker please

ECHO MARINE LTD.

1st Avenue South,

Chaguaramas

Trini a W.I.

TELEPHONE: 1-868-634-2027

FAX: 1-868-634-2026

E-MAIL: echotec@echo-marine.com

www.ech2otec.com

SPECIFICATIONS (AC VERSION 50Hz)

RATED PERFORMANCE:

ECH

O Tec. 200 – AMS – 1 8 gallons / 30ltr. / hour

400 – AMS – 2 1 gallons / 0ltr. / hour

500 – AML – 1

20 gallons / 7 ltr. / hour

600 – AMS – 3 24 gallons / 90ltr. / hour

800 – AMS – 4 33 gallons / 12 ltr. / hour

900 – AML – 2

38 gallons / 143ltr. / hour

1200 – AML – 3 50 gallons / 190ltr. / hour

1500 – AML – 4 0 gallons / 230ltr. / hour

Reverse Osmosis performance varies with the feed water temperature and salinity.

The rated performance is tested at 2 °C / 80°F water temperature and 33g NaCl/ltr.

RO MEMBRANE T PE:

Specifically selected high rejection proprietary TFC Polyamid, thin film

composite, spiral wound, single pass reverse osmosis element with fiber

glass outer wrap.

PRODUCT WATER QUALIT : minimum 500 ppm TDS

FEED WATER SALINIT RANGE: up to 50,000 ppm TDS ( NaCl )

PH RANGE: 4 – 11

CHLORINE TOLERANCE: 1000 ppm hours

FEED WATER PRESSURE: 5”Hg to 0 psi

OPERATING PRESSURE: 800 to 850 psi

FEED WATER TEMPERATURE RANGE:

min. 33°F / 0.5°C, max 113°F / 45°C

ELECTRICAL POWER REQUIREMENTS:

230 V / 50 10.5 amps

HIGH PRESSURE PUMP FLOW/RPM:

Model EP-14-34: 3.4 gal/min. @ 1450 RPM

STANDARD SYSTEM FEATURES

1) 1 PVC sea strainer

2 3/4” barbed hose connectors straight

2) 1 Filter housing with 20 micron pre filter cartridge

1 316 Bracket with 8 screws

1 20micron cartridge

1 1/2” Service valve with 1 Nylon nipple and 3 barbed hose connectors (with boost

pump) or

1 3/4” flush/storage valve with 1 Nylon nipple and 1 NPT female tee (without boost

pump)

3) 1 High-pressure pu p with 316SS pump head and electric motor, 2HP, 50 or 60Hz

4) Pressure vessel(s) with reverse os osis e brane(s)

500 - AML1 one 40” vessel

900 - AML2 two 40” vessels

1200 - AML3 three 40” vessels

1500 - AML4 four 40” vessels

5) 1 316 Stainless steel control panel

1 316 Self regulating pressure control valve

1 High pressure gauge

1 Product flow meter (25 / 50 / 100gph)

1 Diverter (3-way) valve

1 Breaker (20amp / 230V or 30amp / 115V) or

2 Breakers (like above and 5 amp with optional boost pump)

6) 15 feet / 4 5 meter high pressure hose with 2 x 316 high pressure fittings attached

2 x 316 field attachable high pressure fittings

7) 20 feet / 6 meter 3/8” blue product water tubing or 1/2” braided hose (model 1500)

10 feet / 3 meter 3/4” wire coil reinforced hose (without boost pump only)

10 feet / 3 meter 5/8” braided hose + 3 feet wire coil reinforced hose (with boost pump)

10 feet / 3 meter 1/2” braided reject hose

8) 2 x 1/2” 316 hose clamps (model 500, 900, 1200) or

6 x 1/2” 316 hose clamps (model 1500)

6 x 3/4” and 2 x 5/8” 316 hose clamps (with boost pump) or

8 x 3/4” 316 hose clamps (without boost pump)

9) 1 Handheld TDS Meter

2 Filter cartridges, 20 microns (without boost pump) or 5 and 20 microns (with boost

pump)

1 Biocide, 1 acid cleaning solution, 1 alkaline cleaning solution

AVAILABLE OPTIONS AND ACCESSORIES

If the high pressure pump is installed less than 2 feet below the waterline or an additional 5 micron

pre-filter is added, the installation of an optional boost pump is recommended

Boost pu p (3/4” intake hose barb, 5/8” outlet hose barb, 4 feet / 1 2 meter 3/4” wire reinforced

intake hose, 10 feet / 3 meter 5/8” braided feed hose)

Fresh water flush kit with boost pu p (filter housing, charcoal cartridge, 316 bracket, 8 screws,

shut off valve, 2 x 5/8” hose barb connectors, 5/8” tee, 10ft 5/8” braided hose, 6 x 5/8” hose

clamps)

Fresh water flush kit without boost pu p (filter housing, charcoal cartridge, 316 bracket, 8

screws, shut off valve, 2 x 5/8” hose barb connectors, 10ft 1/2” braided hose, 4 x 1/2” hose clamps)

Low pressure gauge

The low pressure gauge indicates when the pre-filters have to be changed

An additional 5 micron pre-filter is only recommended in connection with the optional boost pump

5 Micron Pre-filter Housing (1 filter housing, 1 pre-filter cartridge, 1 bracket, 1 3/4” NPT nipple)

Note: The 5micron filter has to be installed as a second filter in flow direction

Maintenance Kit

10 Pre-filters, 5 and/or 20 microns

1 Spare sea strainer screen

2 Active carbon filters (fresh water flush)

1ltr High pressure pump oil

Extended Maintenance Kit

1 Acid cleaning compound

1 Alkaline cleaning compound

2 Storage compounds (Biocide)

1 Complete spare seal and O ring kit (except high pressure pump)

FLOW DIAGRAM WITH OPTIONS

CONTROL PANEL

FRESH WATER OUTLET

EXSISTING

FRESH WATER TANK

FRESH WATER INTAKE

SEA WATER INLET

SYSTEM

MODULAR-SERIES

ECH O Tec.

Watermakers

DATE

31/05/06

REV.

3.1

DRWN

BOOST PUMP

FRESH WATER FLUSH FILTER

FILTER

STRAINER FILTER

PUMP FILTER

5µ

20µ

PSI

FLOW REJECT WATER

REJECT WATER OUTLET

CLEANING / STORAGE

SOLUTION INTAKE

R.O. MEMBRANE VESSEL RACK

MEMBRANE

HIGH PRESSURE PUMP UNIT

PRESSURE

CONTROL

VALVE

SAMPLE

OUTLET

LOW PRESSURE GAUGE

HIGH PRESSURE GAUGE

PRE-FILTRATION SYSTEM

INSTALLATION INSTRUCTIONS

HIGH PRESSURE PUMP WITH ELECTRIC MOTOR

Mount the high pressure pump/motor unit to a cool location free of vibration.

MEMBRANE HOUSING

Mount the high-pressure membrane housing(s) with the provided brackets vertical

(with the flow upwards) or horizontal in a convenient location away from the heat of the engine as

close as possible to the high pressure pump.

The membrane is sealed within its h using by plugs at b th ends. Inside is a small am unt f

preservative t keep the membrane m ist and prevent bacterial gr wth.

The shelf life f the preservative, under best c nditi ns, is ne year. We rec mmend y u install

and use y ur watermaker as s n as p ssible.

When all other components and hoses/tubes are completely assembled remove the caps on the high

pressure fittings and the blue sealed tube from the product water outlet on the membrane housing/s and

then finish making all final hose/tube connections. This will insure that the membrane is kept moist.

CONTROL PANEL

Mount the control panel in an easily accessible location as close as possible to the membrane

housing(s).

SEA STRAINER

Mount the sea strainer with the provided 3/4" NPT nylon nipple directly to the intake of the 20 micron

pre-filter housing. If an optional boost pump is required (refer to “Available Options and

Accessories”) mount the sea strainer in a serviceable location in between the sea-cock and the boost

pump. Connect the barbed fittings with the reinforced 3/4” vinyl hose. Secure the hose with the

stainless steel hose clamps. Refer to the “Installation Instructions” (Optional).

PRE-FILTER HOUSING

Mount the pre-filter in a serviceable location and connect the bottom port of the cleaning / storage valve

with the 5/8” reinforced vinyl hose to the bottom intake hose fitting of the high-pressure pump. Secure

the hose with hose clamps.

If the optional 3/4" nylon tee with flush/storage valve is supplied connect the 3/4" hose fitting on the

nylon tee to the bottom intake fitting of the high pressure pump.

INSTALL ALL PLUMBING TO ELIMINATE ANY AIR POCKETS IN THE SYSTEM

CAUTION: USE A MAXIMUM OF THREE WRAPS OF TEFLON TAPE ON ALL THREADS

TO PREVENT LEAKAGE, IF YOU HAVE TO RE-SEAL FITTINGS. ALWAYS KEEP THE

TAPE BACK FROM THE END OF THE FITTINGS (AT LEAST TWO THREADS). DO NOT

ALLOW ANY TAPE TO ENTER THE SYSTEM.

HIGH PRESSURE HOSE

The high pressure hose has factory mounted high pressure couplings on each end (also included are two

field attachable fittings). This hose comes in a 20foot length so it may be cut to suit your needs.

Leave a little extra length of hose.

Never bend the high pressure h se tighter than a 4”/10cm radius.

Assembly instructi ns f r the 316 stainless steel field attachable high-pressure c uplings:

1) Cut the hose in a clean 90° angle cut (preferably with a cutting disc).

2) Remove nipple from coupling.

3) Apply dishwashing liquid diluted at 1:1 with water on to the outer hose.

Rotate the high pressure fitting anti clock wise on to the hose.

4) Apply dishwashing liquid on to the nipple of the high-pressure coupling and the inside of the

hose.

5) Counter the high pressure coupling with the supplied hexagonal fitting and screw the nipple

into the hose.

Run one of the high-pressure hoses from the output of the HP pump (O ring sealed fitting) to the O ring

sealed fitting at the end of the membrane that is marked IN.

Run the second high-pressure hose from the outlet of the RO membrane housing to the pressure control

valve in the control panel. Do not over tighten the high pressure fittings. They are O-ring sealed and

need little torque to lock only.

PRODUCT WATER TUBING

Connect the blue product water tubing or the 1/2" vinyl hose from the center fittings of the membrane

housing(s) to the bottom inlet of the flow meter in the control panel. Connect the tubing or hose from

each output port of the 3-way valve to your water tank and to the taste/test station of your choice.

CAUTION: UNDER NO CIRCUMSTANCES SHOULD THE PRODUCT WATER LINE BE

ALLOWED TO BECOME BLOCKED WHILE THE SYSTEM IS RUNNING. DO NOT

INSTALL SHUT-OFF VALVES ANYWHERE IN THIS LINE.

CAUTION: DO NOT ALLOW CHLORINATED WATER FROM YOUR STORAGE TANK TO

FLOW BACK INTO THE R.O. MEMBRANE.

You may directly “T” your product water line into the tank vent (Refer to the Flow Diagram). This

avoids chlorinated water to back flow from your water tanks into the R.O. membrane and does not

require a new fitting in your tank.

When using a spigot as the taste/test station be sure you have no shut-off valves in the product water

line. A hand pump style spigot with a check valve nly is acceptable. If using this type of spigot for

two sources install a low-pressure check-valve in the product line and “T” it into the existing hand

pump spigot line.

REJECT WATER TUBING/HOSE

Connect the outlet of the pressure control valve on the control panel with a reject thru-hull of your

choice (preferably above the water line).

ELECTRICAL INSTALLATION

The electrical installati n sh uld nly be d ne by a pr fessi nal electrician acc rding t the l cal

regulati ns with regards t safety. Theref re electrical installati n materials are n t supplied. It

is essential t pr perly gr und all c mp nents in c ntact with electricity.

INSTALLATION INSTRUCTION - OPTIONS

BOOST PUMP

If the high-pressure pump is installed less than 1 foot below the waterline or an additional 5micron pre-

filter is added, the installation of an optional boost pump is recommended.

Install the boost pump with the electric motor up or sidewa s in a dr location (submergible pumps are

available) below the water line, in between the sea strainer and the pre-filter(s). The intake is at the

center of the pump.

Be sure our electrical wiring for this pump switches off and on at the same time the electric high

pressure pump motor switches off and on, to prevent the pump from being damaged.

The ECHO Tec. “Orbital” Magnetic Drive Pumps eliminate the conventional shaft seals found in most

pumps. This means that there is no rotating seal to wear and allow the liquid being pumped to leak out.

We rel on the liquid being pumped to lubricate the impeller-magnet assembl spinning on the

stationar spindle. If the pump is run dr for longer than 10 minutes, the plastic ma “freeze” onto the

spindle.

All pumps can be serviced with the use of a screwdriver. The onl moving part in the pump other than

the motor, is the impeller-magnet assembl . This assembl rotates on a stationar spindle and up

against a thrust washer. These are the onl parts that can wear and ma need to be replaced.

5 MICRON PRE-FILTER HOUSING

Connect the filter housing with the supplied ¾” n lon nipple to the standard filter housing and

reconnect the reinforced vin l hose. The 5micron cartridge has to be installed as the second filter in

flow direction.

5 MICRON PRE FILTER HOUSING WITH LOW PRESSURE GAUGE

The optional 5micron pre filter housing with low pressure gauge has to be installed as a second filter in

flow direction.

FRESHWATER FLUSH SYSTEM

Install the active carbon filter housing at a serviceable location in between our freshwater s stem

pump and the pre-filter housing(s). Connect one port of the shut off valve to the provided barbed tee.

Connect the two remaining ports of the tee to the outlet of the storage/cleaning valve and to the intake

of the high pressure pump (refer to the flow diagram). Connect the intake of the active carbon filter

housing to our boat’s pressurized water s stem.

If the optional 3/4" n lon tee with cleaning/storage valve (s stems without boost pump) is supplied

connect the outlet of the active carbon filter housing with the ½” barbed nipple of the 3 wa valve. The

shut off valve of the flush filter housing should be re-located to the intake side.

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