Ecco Axios Manual de usuario

1ENGLISH

CONFIGURE. BUILD. DEPLOY.

Axios™ is the world’s rst modular LED lightbar system. Designed and engineered by ECCO for quick conguration, easy

upgrading, and simple operation. Each Axios lightbar is supplied with a plug and play in-cab controller providing ngertip

control of up to nine available functions including ash pattern selection, hi/lo intensity, and cruise mode. The aluminum

smart chassis features an integrated DropLock™ power rail and module system that makes installing, reconguring, or

upgrading LED modules quick and simple. Choose from 360° beacons, directional warning, worklamps, alley lights, stop-

tail-indicators, center illumination and an external Safety Director to create a custom lighting solution for your specic

application. When congured properly, the Axios lightbar meets SAE Class 1, California Title 13, and ECE R65 as well as ECE

R6, R7, and R10.

Axios is available in ve lengths, features 12-24V operation, and uses CAN bus technology for fast, easy installation. Tilt

adjustable mounting feet allow for varying rooine contours and a range of accessory mounting kits are available for

specic vehicle installations.

3ENGLISHENGLISH

INSTALLATION & OPERATION INSTRUCTIONS

Components & Specication ......................................................................................................................... 4

Unpacking & Pre-Installation ..................................................................................................................... 4

Specications.............................................................................................................................................. 4

Certications .............................................................................................................................................. 4

Mounting ........................................................................................................................................................ 6

Permanent Mounting ................................................................................................................................ 6

Gutter Mounting ........................................................................................................................................ 8

Roof Mounting Kits.................................................................................................................................... 8

Wiring Instructions ........................................................................................................................................ 10

Programming & Operating .......................................................................................................................... 12

Primary Warning & General Function...................................................................................................... 12

Safety Director Functions.......................................................................................................................... 13

Scene Illumination Functions.................................................................................................................... 13

Keypad Controller Mounting ................................................................................................................... 14

Flash Pattern Chart.................................................................................................................................... 15

Assembly & Conguration ............................................................................................................................ 16

Smart Chassis ............................................................................................................................................. 16

Removing & Installing the Lens................................................................................................................ 18

Installing DropLock™ LED Modules......................................................................................................... 20

Directional Modules (EZ1401X) .......................................................................................................... 20

Beacon Modules (EZ1402X) ................................................................................................................ 22

Worklamp Modules (EZ1403WL) ........................................................................................................ 24

Alley Light Modules (EZ1403AL) ........................................................................................................ 26

Stop-Tail-Indicator Modules (EZ1404) ................................................................................................ 28

Safety Director™ (EZ1414) .................................................................................................................. 30

Center Illumination (EZ1411).............................................................................................................. 32

Troubleshooting ............................................................................................................................................ 34

Warranty & Limitation of Liability ............................................................................................................... 35

Replacement Parts & Accessories ................................................................................................................. 36

Register Your Axios™ Modular LED Lightbar .............................................................................................. 36

INSTALLATION &

OPERATION

INSTRUCTIONS

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Speciﬁcations

Length .................................39”/1m, 48”/1.2m, 54”/1.37m,

.............................................60”/1.5m, 72”/1.8m

Height .................................3”/76mm (5”/127mm w/ mounting feet)

Width ..................................10.5”/267mm

Voltage................................12-24 VDC

Operating Temperature .....-30ºC to +50ºC (-22ºF to +122ºF)

Current Draw ............................LED Directional = 0.5A Avg. @ 12 VDC

..........................................................LED Beacon = 0.5A Avg. @ 12 VDC

..........................................................LED STI = 0.3A Avg. @ 12 VDC

..........................................................LED Alley Light (pair) = 0.9A Avg. @ 12 VDC

..........................................................LED Worklamp (pair) = 0.9A Avg. @ 12 VDC

..........................................................LED Safety Director = 2.5A Avg. @ 12 VDC

..........................................................Center Illumination = 0.7 Avg. @12 VDC

..........................................................Max Standby = 0.45A @ 24 VDC / 0.35A @ 12 VDC

Flash Patterns .....................29 (see chart on page 15)

Certiﬁcations

• SAE J845 Class I: Beacons & Directionals

• J595 Class 1: Safety Director

• ECE Regulation 65: Beacons & Directionals

• California Title 13: Directionals

• ECE Regulation R6 & R7: Stop-Tail-Indicators

• ECE Regulation 10

Note: Compliance with SAE Class I, California Title 13 and ECE

Regulation 65 is dependent on both the specic conguration of

warning modules within the lightbar (see pages 21 & 23) and the

selected ash pattern (see page 15).

Unpacking & Pre-Installation

All Axios lightbars include an aluminum chassis with solid-state

electronics, a three or ve-piece polycarbonate lens assembly

(depending on chassis length), a keypad controller and an

electrical junction box. The specic type and conguration

of the lighting modules of the lightbar is dependent on the

options selected at the time of purchase.

Carefully remove the lightbar and place it on a at surface.

Examine the unit for transit damage and locate all parts. If

damage is found or parts are missing, contact your Axios

distributor or ECCO. Do not use damaged or broken parts.

Ensure the lightbar voltage is compatible with the planned

installation.

Examples

COMPONENTS & SPECIFICATION

72” lightbar & components

48” lightbar & components

5ENGLISH

Read all instructions before installing and using. Installer: This manual must be delivered to the end user.

This manual assumes installation by a suitably qualied Automotive Technician.

Failure to install or use this product according to manufacturer’s recommendations may result in property

damage, serious bodily/personal injury, and/or death to you and those you are seeking to protect!

Do not install and/or operate this safety product unless you have read and understand the

safety information contained in this manual.

IMPORTANT WARNINGS

1 Proper installation combined with

operator training in the use, care

and maintenance of emergency

warning devices are essential to

ensure the safety of emergency

personnel and the public.

2 Emergency warning devices

often require high electrical

voltages and/or currents. Exercise

caution when working with live

electrical connections.

3 This product must be properly

grounded. Inadequate grounding

and/or shorting of electrical

connections can cause high current

arcing, which can cause personal

injury and/or severe vehicle damage,

including re.

4 Proper placement and

installation is vital to the

performance of this warning

device. Install this product so that

output performance of the system

is maximized and the controls are

placed within convenient reach

of the operator so that s/he can

operate the system without losing

eye contact with the roadway.

5 It is the responsibility of the

vehicle operator to ensure daily

that all features of this product

work correctly. In use, the vehicle

operator should ensure the

projection of the warning signal is

not blocked by vehicle components

(i.e., open trunks or compartment

doors), people, vehicles or other

obstructions.

6 The use of this or any other

warning device does not ensure all

drivers can or will observe or react

to an emergency warning signal.

Never take the right-of-way for

granted. It is your responsibility

to be sure you can proceed safely

before entering an intersection,

driving against trafc, responding

at a high rate of speed, or walking

around trafc lanes.

7 This equipment is intended

for use by authorized personnel

only. The user is responsible for

understanding and obeying all laws

regarding emergency warning

devices. Therefore, the user should

check all applicable city, state, and

federal laws and regulations. The

manufacturer assumes no liability

for any loss resulting from the use of

this warning device.

8 This product may contain high

intensity LEDs staring directly

into these lights could result in

temporary and/or permanent vision

impairment.

COMPONENTS &

SPECIFICATION

Before proceeding with installation, plan all wiring and cable routing. Select the mounting location for the lightbar on a at,

smooth surface and center the unit across the width of the vehicle. The mounting location for the lightbar should be chosen

such that the lightbar is level and visibility to approaching trafc is optimized. Mounting should be such that there is no less

than ½”/12.7mm clearance between the roof and the lightbar at any point. Both the height and angle of the mounting feet

can be adjusted slightly if necessary using the bolts indicated opposite.

MOUNTING

Permanent Mounting

Determine the location of the lightbar, and the best

route for the wiring.

Determine the position of the mounting feet and drill the

5/16”/7.8mm - 11/32”/8.7mm diameter mounting holes

accordingly, if needed. The spacing of the mounting

feet from left to right is adjustable. It is suggested that

the positioning of the feet be symmetrical and near the

curved edges of the roof where the roof is strongest.

Ideally, the outermost holes on the feet should be used

for installation. The inner holes on the feet match the

hole locations for ECCO 10 and 15 Series lightbars and

can be used when one of these lightbars has been

CAUTION

When drilling into any vehicle surface, make sure that the area is free from any electrical wires, fuel lines, vehicle upholstery, vehicle

support members, etc. that could be damaged.

previously installed.

Mount the lightbar, with the bolts going through the

holes drilled in step 2 (refer to diagram), routing the

wire as planned in step 1. See the Wiring section (on

page 10) of this manual for further wiring instructions.

Install appropriate washers and nuts and secure the unit.

The use of sealing compound is recommended.

Note: The cable exits the lightbar from the center of the

chassis, and can be pressed into the channels on the underside

of the chassis to route it toward the left or right of the vehicle.

7ENGLISH

VEHICLE ROOF

LIGHTBAR

LOAD WASHER

5/16” NYLOCK NUT

5/16” COACH BOLT

HEIGHT/ANGLE ADJUSTMENT

7.86”/200mm

5.31”/134mm

MOUNTING

Permanent Mounting

KEYPAD

CONTROLLER

MOUNTING

Refer to page 14

Gutter Mounting

Insert the cage nut as shown opposite. It will t snugly

underneath the mounting foot. Do not install it on the

outside face.

Adjust the spacing of the mounting feet before securely

tightening the nuts.

Hand thread the M6 screw through the star washer and

mounting strap into the cage nut. Be careful not to cross

thread the bolt, and leave loose until later steps.

IMPORTANT

Mounting straps are specic to the vehicle model. Please make sure the straps are suitable for the vehicle before installation.

Open the doors of the vehicle and position lightbar. Use

the strap as a template to drill Ø1/8”/3.17mm holes in

the roof gutter. It may be necessary to pull back the

door sealing gasket or trim. Apply silicone or sealant

around the hole, behind the strap. Secure the straps

with the provided #10 stainless steel sheet metal screws

with washers as shown. Screws should be tightened to

around 5-10 in-lb.

Tighten the M6 screw evenly so that the bar is even and

centered. Reinstall any removed trim and/or weather-

stripping and close doors to check secure t of the

Please call ECCO Customer Service or your local Axios Distributor for more options.

Roof Mounting Kits

Ford, Truck, 1/2T, 2004-09 ........................................ A1010RMK

Ford, Truck, 3/4T-1T, 1999-2009 ............................... A1012RMK

Ford, Crown Vic, 1998-2013 ..................................... A1013RMK

Ford, Truck, 1/2T, Crew Cab, 1997 ........................... A1014RMK

Ford, Truck, 1/2T, 2010-2015 .................................... A1025RMK

Ford, Super Duty Truck, 2010-2015 ......................... A1026RMK

Vehicle Part #

GM, Truck, 1/2T-1T, 1999-2009 ................................. A1011RMK

GM, Truck, 1/2T-1T, 2010-2014 ................................. A1027RMK

GM, Truck, 1/2T-1T, 2015 .......................................... A1025RMK

Dodge, Charger, 2007-2010 ..................................... A1029RMK

Dodge, Charger, 2011-2015 ..................................... A1031RMK

Dodge, Truck, 1/2T-1T, 2002-2013 ............................ A1011RMK

Headache Rack Mounting Brackets ........................ A1401RMK

Vehicle Part #

9ENGLISH

SHEET METAL SCREWS

MOUNTING STRAP

#10 STAR WASHERS

M6 SCREW

M6 STAR WASHER

VEHICLE ROOF

Ø1/8” /3.17mm HOLES

LIGHTBAR

M6 CAGE NUT

MOUNTING FOOT

MOUNTING

Gutter Mounting

KEYPAD

CONTROLLER

MOUNTING

Refer to page 14

Before attempting to connect the lightbar wiring harness, refer to the

wiring diagram illustrated opposite which describes the function for each

wire. After the lightbar has been mounted, route the power cable to the

junction box (the junction box must be mounted in an interior location).

Route the power red wire from the junction box to a fused, ignition-

switched power point. Connect the black power wire to a solid ground

connection on the vehicle (ideally, directly to the battery negative terminal).

Use a fuse according to the wiring diagram.

To Use the Keypad Controller

Route the control cable from the junction box to the chosen controller location and

connect to the controller.

To Use Switches

Route and connect the wires of the optional wire control harness from the junction

box to the battery positive via switches (not supplied). See the wiring diagram wire

color/function legend. Some wires may be unused dependent on specic lightbar

conguration.

Wiring the Stop-Tail-Indicator Function

Connect the Tail/Stop/Right/Left wires from the STI/Aux/Sync wire harness from the

junction box to the corresponding wires of the vehicle electrical system.

Wiring the Auxiliary Switch Output

Connect the Brown (Aux Out) wire from the STI/Aux/Sync wire harness from the junction

box to the positive coil of a 12 VDC relay. Connect the negative side of the coil to ground.

Run a properly-fused load wire to one contact of the relay (COMMON). Run a second

load wire from the other relay contact (Normally Open) to the Auxiliary device to be

powered. Run a ground wire from the other side of the Auxiliary device to ground.

Use cable ties and grommets to secure and protect all cables and wires.

WIRING INSTRUCTIONS This unit is a safety device and it must be connected

to its own separate, fused power point to assure

its continued operation should any other electrical

accessory fail. Do not wire in parallel with any other

accessory.

1 Larger wires and tight connections will provide longer

service life for components. For high current wires it is

highly recommended that terminal blocks or soldered

connections be used with shrink tubing to protect the

connections. Do not use insulation displacement connectors

(e.g., 3M Scotchlock type connectors).

2 Route wiring using grommets and sealant when passing

through compartment walls. Minimize the number of

splices to reduce voltage drop. High ambient temperatures

(e.g., under-hood) will signicantly reduce the current

carrying capacity of wires, fuses, and circuit breakers. All

wiring should conform to the minimum wire size and other

recommendations of the manufacturer and be protected

from moving parts and hot surfaces. Looms, grommets,

cable ties, and similar installation hardware should be used

to anchor and protect all wiring.

3 Fuses or circuit breakers should be located as close to

the power takeoff points as possible and properly sized to

protect the wiring and devices.

4 Particular attention should be paid to the location and

method of making electrical connections and splices to

protect these points from corrosion and loss of conductivity.

5 Ground termination should only be made to substantial

chassis components, preferably directly to the vehicle

battery.

6 Circuit breakers are very sensitive to high temperatures

and will “false trip” when mounted in hot environments or

operated close to their capacity.

Disconnect the battery before wiring up the

lightbar, to prevent accidental shorting, arcing

and/or electrical shock.

IMPORTANT

WARNINGS

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