Eaton GVX9000 Manual de usuario

MN04000002E June 2006

Quick Start Guide

For GVX9000 AF Drives

June 2006

New Information

00GQ

5011646300

MN04000002E

June 2006

Step 1 — Wiring

Hazardous High Voltage

Wire Type: 75ºC Copper Only

Basic Wiring Diagram

Users must connect wiring according to the following circuit diagram.

HIGH VOLTAGE!

Motor control equipment and electronic controllers are connected to

hazardous line voltages. When servicing drives and electronic

controllers, there may be exposed components with housings or

protrusions at or above line potential. Extreme care should be taken to

protect against shock.

For the best results with the GVX9000 inverter, carefully read the

manual and all of the warning labels attached to the inverter before

installing and operating it, and follow the instructions exactly.

Catalog

Number

Voltage

Horsepower

Max.

Current

in Amps

(Input/Output)

Wire Gauge

in AWG

(mm2)

Torque Rating

in kgf-cm

[in-lb]

GVX001A1-2

GVX002A1-2

GVX003A1-2

GVX005A1-2

240V, 1 hp

240V, 2 hp

240V, 3 hp

240V, 5 hp

11.9 / 5

15.3 / 7

22.0 / 11

20.6 / 17

14 (2.1)

12 (3.3)

10 (5.3)

18 [15.6]

GVX007A1-2

GVX010A1-2

GVX015A1-2

GVX020A1-2

240V, 7-1/2 hp

240V, 10 hp

240V, 15 hp

240V, 20 hp

26 / 25

34 / 33

50 / 49

60 / 65

8 (8.4)

6 (13.3)

4 (21.2)

30 [26.0]

30 [26.0] Use Terminal

GVX025A1-2

GVX030A1-2

GVX040A1-2

GVX050A1-2

240V, 25 hp

240V, 30 hp

240V, 40 hp

240V, 50 hp

75 / 75

90 / 90

110 / 120

142 / 145

3 (26.7)

2 (33.6)

1/0 (53.5)

3/0 (85)

30 [26.0] Use Terminal

200 [173.6]

GVX001A1-4

GVX002A1-4

GVX003A1-4

GVX005A1-4

480V, 1 hp

480V, 2 hp

480V, 3 hp

480V, 5 hp

3.2 / 2.7

4.3 / 4.2

5.9 / 5.5

11.2 / 8.5

18 (0.8)

18 [15.6]

GVX007A1-4

GVX010A1-4

GVX015A1-4

GVX020A1-4

480V, 7-1/2 hp

480V, 10 hp

480V, 15 hp

480V, 20 hp

19 / 18

25 / 24

33 / 32

46 / 38

10 (5.3)

8 (8.4)

6 (13.3)

30 [26.0]

30 [26.0] Use Terminal

GVX025A1-4

GVX030A1-4

GVX040A1-4

GVX050A1-4

480V, 25 hp

480V, 30 hp

480V, 40 hp

480V, 50 hp

56 / 45

70 / 60

75 / 73

95 / 91

4 (21.2)

3 (26.7)

2 (33.6)

30 [26.0] Use Terminal

57 [49.5]

GVX060A1-4

GVX075A1-4

GVX100A1-4

480V, 60 hp

480V, 75 hp

480V, 100 hp

110 / 110

150 / 150

180 / 180

1/0 (53.5)

3/0 (85)

4/0 (107.2)

200 [173.6]

MN04000002E

June 2006

Control Terminal Wiring (Factory Settings)

Sink Mode

Source Mode

Terminal Symbols

Terminal

Symbols Terminal Name Remarks

RA1 - RA3 Digital Output Relay 1 (FORM C) Refer to 40.03, 40.04

RB1 - RB2 Digital Output Relay 2 (FORM A)

D01 - DOC

D02 - DOC

Digital Photocouple Outputs Refer to 40.05, 40.06

RJ12 Port Serial Communication port RS-485 serial communication

interface

+10V -A- 10V power supply

AI1 -A- Analog voltage input 1 0 – 10V input

D10

RUN/STOP

FWD/REV

External Fault

Multi-Step 1

Multi-Step 2

Multi-Step 3

Multi-Step 4

External Reset

Parameter Disable

Digital Frequency Output

Digital Signal Common

4~20mA

Digital Output Common

–

10V~+10V

Full Scale Voltmeter 0 to 10V DC,

Factory Setting: Analog Frequency

Digital Output Factory Setting: Warning

Digital Output Factory Setting:

Frequency Setting Indication

Factory Setting Fault Indication

NC Relay Output

Factory Setting Drive Running

NO Relay Output

DPO

COM

AI1

AI2

AI3

AO+

A–

DO1

DO2

DOC

+10V

RA2

RB1

RA3

RB2

RA1

+24V

D10

RUN/STOP

REV/FWD

External Fault

Multi-Step 1

Multi-Step 2

Multi-Step 3

Multi-Step 4

External Reset

+24V

Parameter Disable

Digital Frequency Output

Digital Signal Common

4~20mA

Digital Output Common

–

10V~+10V

Full Scale Voltmeter 0 to 10V DC,

Factory Setting: Analog Frequency

Digital Output Factory Setting: Warning

Digital Output Factory Setting:

Frequency Setting Indication

Factory Setting Fault Indication

NC Relay Output

Factory Setting Drive Running

NO Relay Output

DPO

COM

AI1

AI2

AI3

AO+

A–

DO1

DO2

DOC

+10V

RA2

RB1

RA3

RB2

RA1

MN04000002E

June 2006

Terminal Symbols (Continued)

Note: Use twisted-shielded, twisted-pair or shielded-lead wires for the control

signal wiring. It is recommended to run all signal wiring in a separate steel

conduit. The shield wire should only be connected at the drive. Do not connect

shield wire on both ends.

Step 2 — Keypad Operation

Digital Keypad Operation

The digital keypad includes the display panel and the keypad. The display panel

provides the parameter display and shows the operation status of the AC drive.

The keypad provides programming and control interface.

Keypad Operators

Terminal

Symbols Terminal Name Remarks

AI2 -A- Analog voltage input 2 4 – 20 mA input

AI3 -A- Analog voltage input 3 -10 to 10V input

A0+ -A- Analog voltage output 0 to 10V output

D1 - COM

D10 - COM

Digital Inputs 1 – 10 Refer to 30.20 – 30.28

DPO - COM Digital Pulse Output Refer to 40.08

+24 - COM 24V Power Supply Used for Source mode

HIGH VOLTAGE!

Wiring work shall be carried out only by qualiﬁed personnel.

Otherwise, there is a danger of electric shock or ﬁre.

START

This button operates as Start button for normal operation

•Motor START from the panel; active control place has to be

selected at “Panel”

ENTER

This button in the parameter edit mode is used to enter the

programming mode and enter the parameter selection.

•used for parameter edit conﬁrmation, acceptance (conﬁrmation)

of the edited parameter value with exit from parameter edit mode

Up, Down and

Right/Left Keys

Scrolls Display,

Enter/Exit Parameter Mode,

Switches the Control

from Local Control Source

to Remote Control Source

Change Parameter Settings

LCD Display

Indicates Motor and

Drive Parameter

LED Indicators

Lamp Lights During Run,

Stop, Fwd, Rev, Loc Operations

STOP/RESET Key

Stop Command and Reset

the Drive After a Fault Occurs

ENTER Key

Used in Parameter Mode

to Enter and Change Values

START Key

Start Command

FORWARD REVERSE Key

LOC REM Key

RUN STOP FWD REV LOC

REM

LOC

REV

FWD

MN04000002E

June 2006

Keypad Operators (Continued)

Step 3 — Parameter Navigation

This page and Page 5 contain the descriptions of the GVX9000 parameters.

Parameters are addressed and changed via the keypad for the GVX9000. For

more information on keypad operation, see Keypad Operation located in Chapter

2 of the manual.

Viewing and Changing Parameter Settings

Page Groups

Parameters are grouped in a page

arrangement. Each page will contain a

list of the parameters associated with

that group. Move into the page groups

from the display menu by using the right

arrow key.

STOP / RESET

This button has two integrated operations. The button operates as

Stop button for normal operation. In the parameter edit mode it is

used to cancel previous action and back-up one step, and in fault

mode it is used to reset the fault.

STOP

•motor STOP from the panel; active control place has to be

selected at “Panel”

RESET

•used to reset an Active Fault on the drive and shown in the

display

This button switches the Control Location from the Local Source to

the Remote Source.

This button changes the direction of the motor connected to the

GVX9000 drive.

LEFT Arrow

•navigation button, movement to left

•in display mode, enter parameter group mode

•in parameter edit mode, exits mode, backs up one step

•cancels edited parameter (exit from a parameter edit mode)

RIGHT Arrow

•navigation button, movement to right

•enter parameter group mode

•enter parameter mode from group mode

•Changes the cursor location when entering data into a parameter

UP and DOWN Arrows

•move either up or down the group list in order to select the

desired group menu.

•move either up or down the parameter list in order to select the

desired parameter in the group.

•increasing/decreasing of reference value on the keyboard (when

selected).

REM

LOC

REV

FWD

USER

AMPS

Display

MN04000002E

June 2006

Parameter Groups

Select the desired parameter group by

using the up and down keys. Once the

parameter group is located, use the right

arrow key to enter the group. Use the up

and down keys to scroll the parameters

on that page.

Parameter Setting

Once the parameter has been located,

use the right arrow key to view the

parameter setting.

Scrolling Parameters

Once in the parameter setting, use the up

and down keys to scroll through the

parameters.

Programming Mode

Use the ENTER key to enter the

programming mode. The displayed

parameter will ﬂash indicating the

parameter can be changed.

Parameter Changes

Use the up and down keys to change the

parameter setting. Press ENTER to enter

the new parameter setting.

If the parameter change is successful, the keypad will display the Value Accepted

message and return to the parameter number display. If the parameter change is

unsuccessful the keypad will display an Invalid Data message, the parameter will

not be changed, and the parameter number will again be displayed.

Note: Some parameters cannot be changed while the unit is the RUN/START mode.

To exit the programming mode, press the left arrow key to return to the display mode.

Step 4 — Parameter Groups & Default Values

Parameter Groups

The parameters are grouped according to the following descriptions:

20 — Easy Mode Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

30 — Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

40 — Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

50 — AC Drive Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

60 — Motor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

70 — Protective Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

80 — Keypad / Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

90 — Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

40.01

40.02

40.03

40.04

40.05

RUN STOP FWD REV LOC RUN STOP FWD REV LOC

A1 Max Volt In

30.01 = 10.00Vdc

Group 30: Inputs

30.01 - 30.50

RUN STOP FWD REV LOC RUN STOP FWD REV LOC

A1 Min Volt In

30.02 = 0.00Vdc

A1 Max Volt In

30.01 = 10.00Vdc

RUN STOP FWD REV LOC

This digit flashes. The

right arrow key

changes the flashing

digit location.

A1 Max Volt In

30.01 = 10.00Vdc

RUN STOP FWD REV LOC RUN STOP FWD REV LOC

Successful Parameter Change Unsuccessful Parameter Change

Invalid Data

Value Accepted

MN04000002E

June 2006

GVX9000 Parameter Listings

20 — Easy Mode Settings

Modbus Groups

Parameter

Description Range Default

User

Settings

20.01 Easy Mode Selection 00 – 09 00

00 Factory Settings

01 Basic V/F Curve

02 PID Control

03 Preset Speeds

04 Local/Remote

05 Hand Off Auto (HOA)

06 Variable Torque (Pump/Fan)

07 Spindle Motor

08 Analog Speed Command

09 Closed Loop Vector Control

30 — Inputs

Modbus Groups

Parameter

Description Range Default

User

Settings

0100H 30.01 A1 Maximum Input

Voltage (0 – 10V)

0.00 to 10.00V 10.00

0101H 30.02 A1 Minimum Input

Voltage (0 – 10V)

0.00 to 10.00V 0.00

0102H 30.03 A1 Maximum Output

Frequency

-400.0 to 400.0 Hz 60.00

0103H 30.04 A1 Minimum Output

Frequency

-400.0 to 400.0 Hz 0.0

0104H 30.05 A1 Reverse Option 00 Negative input = 30.04 00

01 Negative input = Reverse

direction

02 Negative input = Frequency

command only, no Direction

0105H 30.06 A2 Maximum Input

Current (0 – 20 mA)

0.00 to 20.00 mA 20.00 mA

0106H 30.07 A2 Minimum Input

Current (0 – 20 mA)

0.00 to 20.00 mA 4.00 mA

0107H 30.08 A2 Maximum Output

Frequency

-400.0 to 400.0 Hz 60.00

0108H 30.09 A2 Minimum Output

Frequency

-400.0 to 400.0 Hz 0.0

0109H 30.10 A2 Reverse Option 00 Negative input = 30.09 00

01 Negative input = Reverse

direction

02 Negative input = Frequency

command only, no Direction

010AH 30.11 A3 Maximum Input

Voltage (-10 – 10V)

-10.00 to 10.00V 10.00V

010BH 30.12 A3 Minimum Input

Voltage (-10 – 10V)

-10.00 to 10.00V -10.00V

010CH 30.13 A3 Maximum Output

Frequency

-400.0 to 400.0 Hz 60.00

010DH 30.14 A3 Minimum Output

Frequency

-400.0 to 400.0 Hz 0.0

010EH 30.15 A3 Reverse Option 00 Negative input = 30.14 01

01 Negative input = Reverse

direction

02 Negative input = Frequency

command only, no Direction

010FH 30.16 A1 Response Time 0.00 to 10.00 sec. 0.05 sec.

0110H 30.17 A2 Response Time 0.00 to 10.00 sec. 0.05 sec.

0111H 30.18 A3 Response Time 0.00 to 10.00 sec. 0.05 sec.

0112H 30.19 Analog Input Frequency

Resolution

00 0.01 Hz 01

01 0.1 Hz

MN04000002E

June 2006

0113H 30.20 Digital Input Terminals

D1, D2

01 2-wire Operation Mode 1

D1: FWD / STOP

D2: REV / STOP

02 2-wire Operation Mode 2

D1: RUN / STOP

D2: REV / FWD

03 3-wire Operation Mode

D1: RUN

D2: REV / FWD

D3: STOP

0114H 30.21 Digital Input Terminal

(D3)

00 Parameter Disable 05

01 External Fault (NO) EF

02 External Fault (NC) EF

03 External Reset (NO)

04 External Reset (NC)

05 Preset Speed Switch 1

06 Preset Speed Switch 2

07 Preset Speed Switch 3

08 Preset Speed Switch 4

09 Jog

10 2nd Acceleration/Deceleration

time selection

11 3rd Acceleration/Deceleration

time selection

12 Control Location Hand — HOA

13 Control Location Auto — HOA

14 Control Location Remote —

Local/Remote (close for

remote)

15 Increase Master Frequency

16 Decrease Master Frequency

17 Forward / Reverse

18 Parameter Lock

19 Acceleration / Deceleration

Inhibit

20 Run Enable

21 PAUSE (NO)

22 PAUSE (NC)

23 PID Disable

24 Counter input

25 Counter reset

26 Auxiliary Motor 1 Output

Failure

27 Auxiliary Motor 2 Output

Failure

28 Auxiliary Motor 3 Output

Failure

29 Output Shut Off (NO)

30 Output Shut Off (NC)

31 Auto/Linear Acceleration/

Deceleration

32 Proximity sensor input (index

function)

33 Forced Stop (NO)

34 Forced Stop (NC)

0115H 30.22

Digital Input Terminal

(D4)

See Parameter 30.21 06

0116H 30.23

Digital Input Terminal

(D5)

See Parameter 30.21 07

0117H 30.24

Digital Input Terminal

(D6)

See Parameter 30.21 08

0118H 30.25

Digital Input Terminal

(D7)

See Parameter 30.21 03

30 — Inputs (Continued)

Modbus Groups

Parameter

Description Range Default

User

Settings

MN04000002E

June 2006

0119H 30.26

Digital Input Terminal

(D8)

See Parameter 30.21 01

011AH 30.27

Digital Input Terminal

(D9)

See Parameter 30.21 00

011BH 30.28 Digital Input Terminal

(D10)

See Parameter 30.21 00

011CH 30.29 Final Count Value 00 to 65000 00

011DH 30.30 Intermediate Count

Value

00 to 65000 00

011EH 30.31 Preset Speed 1 0.00 to 400.00 Hz 0.00 Hz

011FH 30.32 Preset Speed 2 0.00 to 400.00 Hz 0.00 Hz

0120H 30.33 Preset Speed 3 0.00 to 400.00 Hz 0.00 Hz

0121H 30.34 Preset Speed 4 0.00 to 400.00 Hz 0.00 Hz

0122H 30.35 Preset Speed 5 0.00 to 400.00 Hz 0.00 Hz

0123H 30.36 Preset Speed 6 0.00 to 400.00 Hz 0.00 Hz

0124H 30.37 Preset Speed 7 0.00 to 400.00 Hz 0.00 Hz

0125H 30.38 Preset Speed 8 0.00 to 400.00 Hz 0.00 Hz

0126H 30.39 Preset Speed 9 0.00 to 400.00 Hz 0.00 Hz

0127H 30.40 Preset Speed 10 0.00 to 400.00 Hz 0.00 Hz

0128H 30.41 Preset Speed 11 0.00 to 400.00 Hz 0.00 Hz

0129H 30.42 Preset Speed 12 0.00 to 400.00 Hz 0.00 Hz

012AH 30.43 Preset Speed 13 0.00 to 400.00 Hz 0.00 Hz

012BH 30.44 Preset Speed 14 0.00 to 400.00 Hz 0.00 Hz

012CH 30.45 Preset Speed 15 0.00 to 400.00 Hz 0.00 Hz

012DH 30.46 Display Frequency (Hz)

or Percent (%)

00 Frequency (Hz) 00

01 Percent (%)

02 User Definition (0.001 – max.

unit) Unit set by 30.47

012EH 30.47 User Definition for 30.46

Option 2

0.001 to 10.000 1.000

012FH 30.48 Gear Ratio for Simple

Index Function

4 to 1000 200

0130H 30.49 Index Angle for Simple

Index Function

0.0 to 360.0 Deg 180

0131H 30.50 Deceleration Time for

Simple Index Function

0.0 to 100.0 0.0

40 — Outputs

Modbus Groups

Parameter

Description Range Default

User

Settings

0200H 40.01 Analog Output

Reference

00 Output Frequency (0 to

Maximum Output Frequency)

01 Output Current (0 to 250% of

the rated AC drive current)

02 Output Voltage (0 to 50.16)

03 Command Frequency (0 to

50.14)

04 Output Motor Speed (vector

mode)

05 Load Power Factor

(cos90º to 0º)

0201H 40.02 Analog Output Gain 0 to 200% 100

0202H 40.03 Digital Output Terminal

Relay A (RA1, RA2, RA3)

00 to 33 02

0203H 40.04 Digital Output Terminal

Relay B (RB1, RB2)

00 to 33 03

0204H 40.05 Digital Output Terminal

DO1

00 to 33 04

0205H 40.06 Digital Output Terminal

DO2

00 Not Used 05

01 Ready

02 Inverter output is active

03 Inverter Fault

30 — Inputs (Continued)

Modbus Groups

Parameter

Description Range Default

User

Settings

MN04000002E

June 2006

0205H 40.06 Digital Output Terminal

DO2

04 Warning (for detail, refer to the

GVX9000 AF Drives User

Manual, Chapter 7.)

05 At speed

06 Zero Speed (F

out

< F

min

during

Run)

07 Desired Frequency Attained 1

(40.07)

08 Below Frequency Attained 1

(40.07)

09 PID supervision

10 Over voltage supervision

11 Over heat supervision

12 Over current stall supervision

13 Over voltage stall supervision

14 Final Count value attained

15 Midpoint Count value attained

16 Reverse direction notification

(command)

17 Under current detection

18 Over torque detection

19 Pause enabled

20 External control

21 Auxiliary Motor 1

22 Auxiliary Motor 2

23 Auxiliary Motor 3

24 F

out

= 0.0 Hz (any state, STOP

or RUN)

25 E-Stop

26 Above Frequency Attained 2

(40.09)

27 Soft Braking Signal

28 F

out

= 0.0 Hz (during a RUN

command)

29 F

out

> F

min

30 PG Error

31 Low Voltage indication (User

Defined)

32 Inverter RUN command state

33 Brake ON/ Brake OFF (40.10,

40.11)

0206H 40.07 Frequency Attained 1 0.00 to 400.00 Hz 0.00

0207H 40.08 Digital Output Multiplier 01 to 20 00

0208H 40.09 Frequency Attained 2 0.00 to 400.00 Hz 0.00

0209H 40.10 Brake Release

Frequency (Brake OFF)

0.0 to 400.0 Hz 0.0

020AH 40.11 Brake Engage

Frequency (Brake ON)

0.0 to 400.0 Hz 0.0

020BH 40.12 EF Displayed at

Midpoint Count

00 Disabled 00

01 Display EF when midpoint

count is reached

50 — AC Drive Control

Modbus Groups

Parameter

Description Range Default

User

Settings

0300H 50.01 Source of LOCAL/HAND

Frequency

00 Master Frequency determined

by digital keypad on the drive.

01 Master Frequency determined

by 0 – 10V on terminal AI1.

02 Master Frequency determined

by 4 – 20 mA on terminal AI2.

03 Master Frequency determined

by -10 – 10V on terminal AI3.

40 — Outputs (Continued)

Modbus Groups

Parameter

Description Range Default

User

Settings

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