E.H. Wachs 06-150-510-MAN Manual de usuario

Autoclamp/Autofeed

Guillotine Super D Pipe Saw

User’s Manual

This manual may not be reproduced in whole or in part

without the written consent of E.H. Wachs Company.

E.H. Wachs Company

600 Knightsbridge Parkway

Lincolnshire, IL 60069

www.wachsco.com

E.H. Wachs Company Part No. 06-150-510-MAN

Rev. 0-0607, June 2007

Revision History:

June 2007

Guillotine Super D Pipe Saw User’s Manual

Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company

Contents:

E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607 iii

Table of Contents

Chapter 1: About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Purpose of This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

How to Use The Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Symbols and Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Manual Updates and Revision Tracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Chapter 2: Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Operator Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Protective Equipment Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Machine Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Chapter 3: Introduction to the Super D Pipe Saw. . . . . . . . . . . . . . . . . . . . . . . . . . 9

Usage and Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Mechanical Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Machine Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Operating Envelope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Chapter 4: Assembly, Disassembly, and Storage. . . . . . . . . . . . . . . . . . . . . . . . . 15

Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Long-Term Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Shipping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Chapter 5: Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Machine Set-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Positioning the Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Connecting the Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Clamping the Saw to the Workpiece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Removing the Saw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Chapter 6: Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Blade Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Chapter 7: Service and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Chapter 8: Parts Lists and Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

Chapter 9: Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Guillotine Super D Pipe Saw User’s Manual

iv Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company

Chapter 10: Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Ordering Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

Repair Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

Return Goods Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

Chapter 1, About this Manual

E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607 1

Chapter 1

About This Manual

PURPOSE OF THIS MANUAL

This manual explains how to operate and maintain the Guil-

lotine Super D Pipe Saw. It includes instructions for set-up,

operation, and maintenance, with special instructions for

the optional autoclamping and autofeed accessories. It also

contains parts lists, diagrams, and service information to

help you order replacement parts and perform user-service-

able repairs.

Before operating the Guillotine Pipe Saw, you should read

through this manual and become familiar with all instruc-

tions. At a minimum, make sure you read and understand

the following chapters:

• Chapter 1, About This Manual

• Chapter 2, Safety

• Chapter 3, Introduction to the Equipment

• Chapter 5, Operating Instructions

• Chapter 9, Accessories

If you will be performing service or repairs, make sure you

read and understand these chapters:

• Chapter 1, About This Manual

• Chapter 4, Assembly and Disassembly

• Chapter 6, Routine Maintenance

• Chapter 7, Service and Repair.

In This Chapter

HOW TO USE THE MANUAL

SYMBOLS AND WARNINGS

MANUAL UPDATES AND

REVISION TRACKING

Guillotine Super D Pipe Saw User’s Manual

2 Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company

You will also want to refer to Chapter 8, Parts Lists and

Drawings.

HOW TO USE THE MANUAL

Throughoutthismanual,refer

to this column for warnings,

cautions, and notices with

supplementary information.

This manual is organized to help you quickly find the infor-

mation you need. Each chapter describes a specific topic on

using or maintaining your equipment.

Each page is designed with two columns. This large column

on the inside of the page contains instructions and illustra-

tions. Use these instructions to operate and maintain the

equipment.

The narrower column on the outside contains additional

information such as warnings, special notes, and definitions.

Refer to it for safety notes and other information.

SYMBOLS AND WARNINGS

The following symbols are used throughout this manual to

indicate special notes and warnings. They appear in the out-

side column of the page, next to the section they refer to.

Make sure you understand what each symbol means, and

follow all instructions for cautions and warnings.

This is the safety alert symbol. It is used

to alert you to potential personal injury

hazards. Obey all safety messages that

follow this symbol to avoid possible

injury or death.

NOTE

This symbol indicates a user notice.

Notices provide additional information to

supplement the instructions, or tips for

easier operation.

Chapter 1, About this Manual: Manual Updates and Revision Tracking

E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607 3

MANUAL UPDATES AND REVISION TRACKING

Current versions of E.H.

Wachs Company manuals

are also available in PDF for-

mat. You can request an

electroniccopyofthis manual

by emailing customer service

at [email protected]m.

Occasionally, we will update manuals with improved opera-

tion or maintenance procedures, or with corrections if nec-

essary. When a manual is revised, we will update the

revision history on the title page.

You may have factory service or upgrades performed on the

equipment. If this service changes any technical data or

operation and maintenance procedures, we will include a

revised manual when we return the equipment to you.

Guillotine Super D Pipe Saw User’s Manual

4 Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company

Chapter 2, Safety

E.H. Wachs Company Part No. 06-150-510-MAN, Rev. 0-0607 5

Chapter 2

Safety

The E.H. Wachs Company takes great pride in designing

and manufacturing safe, high-quality products. We make

user safety a high priority in the design of all our products.

Read this chapter carefully before operating the Guillotine

Super D pipe saw. It contains important safety instructions

and recommendations.

OPERATOR SAFETY

Follow these guidelines for safe operation of the equip-

ment.

Look for this

symbol through-

out the manual.

It indicates a

safety warning.

•READ THE OPERATING MANUAL. Make sure

you understand all setup and operating instructions

before you begin.

•INSPECT MACHINE AND ACCESSORIES.

Before starting the machine, look for loose bolts or

nuts, leaking lubricant, rusted components, and any

other physical conditions that may affect operation.

Properly maintaining the machine can greatly decrease

the chances for injury.

•ALWAYS READ PLACARDS AND LABELS. Make

sure all placards, labels, and stickers are clearly legible

and in good condition. You can purchase replacement

labels from E.H. Wachs Company.

•KEEP CLEAR OF MOVING PARTS. Keep hands,

arms, and fingers clear of all rotating or moving parts.

In This Chapter

OPERATOR SAFETY

SAFETY LABELS

MACHINE SAFETY

Guillotine Super D Pipe Saw User’s Manual

6 Part No. 06-150-510-MAN, Rev. 0-0607 E.H. Wachs Company

Always turn machine off before doing any adjustments

or service.

•SECURE LOOSE CLOTHING AND JEWELRY.

Secure or remove loose-fitting clothing and jewelry, and

securely bind long hair, to prevent them from getting

caught in moving parts of the machine.

•KEEP WORK AREA CLEAR. Keep all clutter and

nonessential materials out of the work area. Only people

directly involved with the work being performed should

have access to the area.

•DO NOT OPERATE IN POTENTIALLY

EXPLOSIVE ENVIRONMENTS. The Guillotine saw

can create sparks, which can cause an explosion in the

presence of flammable or explosive materials.

Protective Equipment Requirements

For additional information on eye and face protection, refer

to Federal OSHA regulations, 29 Code of Federal Regula-

tions, Section 1910.133., Eye and Face Protection and

American National Standards Institute, ANSI Z87.1, Occu-

pational and Educational Eye and Face Protection. Z87.1 is

available from the American National Standards Institute,

Inc., 1430 Broadway, New York, NY 10018.

Hearing protectors are required in high noise areas, 85 dBA

or greater. The operation of other tools and equipment in the

area, reflective surfaces, process noises, and resonant struc-

tures can increase the noise level in the area. For additional

information on hearing protection, refer to Federal OSHA

WARNING

Always wear impact resistant eye pro-

tection while operating or working near

this equipment.

CAUTION

Personal hearing protection is recom-

mended when operating or working near

this tool.

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