DUUN SP200 Manual de usuario
SP200 Rod /combi Instruction manual
Duun Industrier as
7630 Åsen, Norway
www.duun.no
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Congratulations on your Duun SP200 slurry pump.
All Duun tractor operated machines have been engineered and tested in close cooperation with
representative users to produce functionally safe and user-friendly machines.
Please read this instruction manual before using the machine.
Good luck!
Machine identification
Serial number and manufacturer are indicated on badge (A)
Register serial number and delivery time as indicated.
Always specify serial number when requesting service for the machine.
The machine is CE-marked (B). This marking confirms that the machine has been manufactured
in conformity with EU Directive Machinery.
Serial number
Time of delivery (month/year)
3
CONTENT
MACHINE INDETIFICATION 2
SAFETY 4
WARRANTY TERMS 9
TECHNICAL DATA 10
ASSEMBLY INSTRUCTIONS 11
INSTALLATION OF MIRROR ATTACHMENT FOR ROD PUMP 12
PLATFORM INSTALLATION 13
USE IN DOOR OPENING 13
RISK OF THE MAIN CYLINDER OVERLOADING 15
LOWERING IN CONTAINER 15
WORK HEIGHTS 16
POWER TRANSMISSION SHAFT CONNECTION 16
LOADING SYSTEM INSTALLATION 16
STIRRING 17
IMPELLER ADJUSTMENT 18
IMPELLER STORAGE MAINTENANCE/REPLACEMENT 18
GEARBOX 19
POWER TRANSMISSION SHAFTS 19
SERVICE AND MAINTENANCE 21
TROUBLESHOOTING FORM 22
GAS DANGER 23
DECLARATION OF CONFORMITY 24
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Safety
All operators, mechanics and the owner must always work carefully with agricultural machinery.
Read and observe safety instructions in this instruction book.
Be particularly aware of warning signs with this symbol, it marks
measures that must be carried out in order to avoid accidents. The
symbol appears in the instruction manual and on warning signs on the
machine.
Instruction manual
All operators, mechanics and the owner must be well
acquainted with the instruction in this instruction manual
before the machine is taken into use.
Safety of the surroundings
Be very careful when other people or animals are near the
machine or tractor. Never start the machine when there are
people or animals close to it, also never stand between the
tractor wheels and the machine!
Be very careful during maneuvering and installing
Ensure that no one is in the pump's operating radius or
"impact area" during installing and maneuvering.
Avoid standing between pump and tractor
During the use, any unnecessary standing between the
pump itself and the tractor must be avoided.
5
Power transmission shaft
The tractor is disengaged and the handbrake is applied
before the shaft is connected to the tractor's PTO.
Max. PTO speed is 540 r.p.m. Make sure that there is the
same angle in both joints (i.e. the pin on the tractor is
parallel to the pin on the gearbox). Different angles cause
imbalance, vibration and increased wear. The PTO shaft
must always have the protective covers that were originally
supplied. Damaged and worn covers must be replaced
immediately!
During raising and lowering of the pump rod, the power
transmission shaft must be dismantled.
Loading rack alternating load
Ensure that the loading rack is anchored, loaded, that it is
stabilized during the loading.
If the pump has a side-mounted loading system:
131279004, it is an important to empty the hose of slurry
before frost occurs, so that the hose is not damaged by frost
blasting.
Work platform
The work platform must always be mounted (applicable to
combined and inclined pump). Standing on the work platform
during the maneuvering is not permitted!
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Be very careful when switching from stirring to loading. Avoid
accidental loading by locking the discharge tap (A) of the
loding tube during stirring.
Gas danger!
During stirring and loading of slurry, gas evolution occurs
which in strong concentrations can be fatal for humans and
animals. Follow the following safety regulations to avoid
injury! - Avoid air flushing during stirring as far as possible!-
Never go down into the slurry container without being
completely sure that all the gas has been removed (can be
checked with a gas meter that is submerged with a string) –
Never work alone in a slurry container –at least two or three
people better, also use safety belts - a lifeline. –Use a fresh
air mask! - open the door in the barn to minimize the amount
of gas during slurry processing. Check the health in the farm
building continuously during the pumping!-
Avoid any unnecessary standing near the pump shaft and
the pump during the work - stirring.
Contact with current-carrying cables etc. during
transport
Please note that the pump protrudes over the tractor during
transportation and there is a risk of contact with live wires -
railway underpasses and similar things!
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Safe transportation
The pump has a very long turning radius behind the tractor.
This can cause dangerous traffic situations when exiting and
turning on a busy road. Be aware of this and avoid
unexpected situations.
Sudden danger during maneuver
The pump forms a long weight arm at the back of the tractor.
This means that it can lift up the front of the tractor during
removal from the warehouse. This is due to the fact that in
such situations the pump has increased its weight with slurry
mass in the pump housing and loading tube. The problem
can be remedied with front weights or other load on the front
of the tractor (loading device). Pay special attention to this
and avoid fast maneuvers during removal from the slurry
storage.
Hot gearboxes
During heavy work, the working temperature in gearboxes
reaches up to 90 degrees. (This partly depends on the
ambient temperature). Therefore, avoid physical contact with
the gearboxes during the use.
Work noise
The noise level during use of the pump depends on the
tractor's general noise level and the acoustics at the
workplace. In certain cases this can exceed 85db. In such
cases, the operator must use hearing protection.
Hydraulics high fluid pressure
Be careful working with hydraulics. Use eye protection and
gloves. Hydraulic oil under high pressure can penetrate the
skin and cause serious infections. See a doctor if you have
been injured. Ensure that no one is standing by when
hydraulic functions are performed.
8
Rotating shaft
Make sure that all covers for the shaft are in good condition
and correctly fitted. Never start the machine without this
being in order! Pay particular attention to the plastic covers
on the power transmission shaft. If these are damaged, they
must be replaced immediately! The locking chains for the
plastic covers must always be attached to suitable fasteners
on the pump to prevent the covers from rotating. The covers
are lubricated according to the specified interval.
If warning signs are removed during repairs or service, new signs must be installed
immediately!
Transportation
SP200 rod pump.
If the pump is to be moved over long distances, it must be transported on a trailer.
9
Warranty terms
Duun SP200 has 12 months guarantee against defects in materials and workmanship.
Parts that are not originally manufactured by Duun Industrier as, for example, wheels, hydraulic
parts, etc. are subject to these suppliers’ guarantees and terms.
In cases where a repair is considered to be covered by the guarantee, the representative must
inform the supplier’s representatives that the repair is intended executed based on the guarantee.
In this context, the following information must be recorded:
•Product name
•The product’s serial no. (see the machine identification)
•Date of sale
•The product owner’s address, telephone no.
In case of such a repair, the supplier is presented with a claim within 3 weeks after the repair date.
Replaced parts are to be kept until a decision has been made with reference to the claim and the
replaced parts are to be forwarded to Duun Industrier as for assessment if so required.
As the employment of the product is beyond our control, we may only guarantee the quality and
do not accept liability for the product's general performance.
Duun Industrier as reserves the right to modify the design and specifications and/or make
alterations and improvements without notification.
What is not included in the guarantee:
•The guarantee does not cover economic loss as a consequence of interruptions.
•The guarantee does not cover consequential loss due to defects.
•The guarantee does not cover defects or damage caused by misuse and uses that are not
in accordance with the instruction manual’s specifications and guidelines.
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Technical data
Weight:
SP200 Combi 600 kg
SP200 Oblique 595 kg
SP200 Rod from 350-385 kg
The total length of the pump A Complete 4000mm
Walking distance vertical nozzle 310mm
Maximum vertical nozzle height 1320mm
Minimum vertical nozzle height 810mm
Nozzle diameters 100mm standard
75mm additional equipment
Handle for outlet tap C
Handle for nozzle height adjustment E
Handle for turning the nozzle F
Bauer Coupling G
Hydraulic cylinder for raising/lowering H - Only applies to combi pumps
Pumping I
Support leg J
Rotary sector nozzles 280 degrees
PTO power 35 kw 540 r.p.m.
PTO speed 540 r.p.m.
Gearbox replacement 1:3 increasing
The speed of the impeller at 540 r.p.m. 620 r.p.m.
Gearbox oil Statoil Mereta 150 –Mereta 220
–Esso Synthetic EP 150
All measurements and weights are approximate values.
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