DURKOPP ADLER 367 Manual de usuario

367

Spezialnähmaschine

Bedienanleitung

Operating Instructions

Instructions de maniement

Postfach 17 03 51, D-33703 Bielefeld • Potsdamer Straße 190, D-33719 Bielefeld

Telefon +49 (0) 5 21/ 9 25-00 • Telefax +49 (0) 5 21/ 9 25 24 35 • www.duerkopp-adler.com

Ausg./Edition: 12/04 Printed in Federal Republic of Germany Teile-/Part-No.: 0791 367741

Content page:

Preface and general safety instructions

Part 1: Operating Instructions Class 367

1. Product description ............................................ 5

2. Designated use ............................................... 5

3 Subclasses .................................................. 6

4 Optional equipment ............................................ 6

5 Technical data ................................................ 7

6. Operation

6.1 Threading the needle thread ........................................ 9

6.2 Adjusting the needle-thread tension ................................... 11

6.3 Opening the needle-thread tensioner ................................... 11

6.4 Adjusting the thread regulator ....................................... 12

6.5 Winding on the looper thread........................................ 13

6.6 Changing the looper-thread bobbin .................................... 14

6.7 Setting the looper-thread tension ..................................... 15

6.8 Changing the needle ............................................. 16

6.9 Liftingthesewingfoot............................................ 17

6.10 Lockingthesewingfeetintheupposition................................ 18

6.11 Settingthesewing-footpressure ..................................... 18

6.12 Settingthesewing-footstroke....................................... 19

6.13 Setting the stitch length ........................................... 20

6.14 Machine-arm keypad (subclass-170115; -170315; -180115; -180315) ............... 21

7. Direct-current positioning actuator

7.1 General..................................................... 22

7.2 V810 operating panel ............................................ 22

7.2.1 Operating and display elements on the V810 operating panel .................... 22

7.2.2 Key functions on the V810 operating panel ............................... 23

7.2.3 Meaning of symbols on the V810 operating panel ........................... 23

7.2.4 Changing operator-level parameter values ............................... 24

7.2.5 Reducing the maximum rotation speed .................................. 24

7.2.6 Enteringthetechnician-levelcode .................................... 24

7.3 V820 operating panel ............................................ 25

7.3.1 Operating and display elements on the V820 operating panel .................... 25

7.3.2 Key functions on the V820 operating panel ............................... 25

7.3.3 Meaning of symbols on the V820 operating panel ........................... 27

Content page:

7.3.4 Changing operator-level parameter values ............................... 27

7.3.5 Reducing the maximum rotation speed .................................. 28

7.3.6 Fastinformationdisplayandsettingsentry(HIT)............................ 28

7.3.7 Enteringthetechnician-levelcodenumber ............................... 28

7.3.8 Seam programming with the V820 operating panel........................... 28

7.4 EFKAcontrolsparameterlist........................................ 29

7.5 Status and error messages on the V810 and V820 operating panels ................ 30

8. Coupling-positioning actuator

8.1 General..................................................... 31

8.2 Operationofthe6F82FAsewing-drivecontrol ............................. 32

8.2.1 Operatingelementsinthe6F82FAsewing-drivecontrol ....................... 32

8.2.2 Keyfunctionsinthe6F82FAsewing-drivecontrol ........................... 32

8.2.3 Changing operator-level parameter values ............................... 32

8.2.4 Reducing the maximum rotation speed .................................. 33

8.2.5 Enteringthetechnician-levelcodenumber ............................... 33

8.3 6F82FA control operator-level parameter list .............................. 33

8.4 Status and error messages on the V810 and V820 operating panels ................ 33

9. Operation

9.1 Subclass 367-170010; -180010 ...................................... 34

9.2 Subclass -170115; -170315; -180115; -180315 ............................. 35

10. Maintenance

10.1 Cleaning and testing ............................................. 37

10.2 Lubrication ................................................... 39

1. Product description

The Dürkopp Adler 367 is a special sewing machine for first-class

single-needle decorative seams in light to medium-heavy material.

·It is a single-needle flatbed double-backstitch machine with lower

conveyor, needle transport and alternating upper foot conveyor.

·A safety coupling prevents the shuttle from being displaced or

damaged if the thread jams in the shuttle track.

·Large horizontal shuttle (bobbin as classes 767, 291, 8967).

·Automatic wick lubrication with sight-glasses for the oil level.

·Integral bobbin winder.

2. Designated use

The 367 is a sewing machine designed for sewing light to medium-heavy

material. Such material is generally made of textile fibres, but it may also

be leather. It is used in the clothing industry and for domestic and

motor-vehicle upholstery.

This special sewing machine can also be used to produce so-called

technical seams. In this case, however, the operator must assess the

possible dangers which may arise (with which DÜRKOPP ADLER AG

would be happy to assist), since such applications are on the one hand

relatively unusual and, on the other, so varied that no single set of criteria

can cover them all. The outcome of this assessment may require

appropriate safety measures to be taken.

Generally only dry material may be sewn with this machine. The

material may be no thicker than 10 mm when compressed by the

lowered sewing feet. The material may not contain any hard objects,

since if it does the machine may not be operated without an

eye-protection device. No such device is currently available.

The seam is generally produced with textile-fibre sewing thread of gauge

up to 15/3 NeB (cotton), 20/3 Nm (synthetic) or 25/4 Nm (covering yarn).

Before using any other thread the possible dangers arising must be

assessed and appropriate safety measures taken if necessary.

This special sewing machine may be set up and operated only in dry,

well-maintained premises. If the sewing machine is used in premises which

are not dry and well-maintained it may be necessary to take further

precautions (which should be agreed in advance - see EN 60204-31:1999).

As manufacturers of industrial sewing machines we proceed on the

assumption that personnel who work on our products will have

received training at least sufficient to acquaint them with all normal

operations and with any hazards that these may involve.

3. Subclasses 367-170010: single-needle flatbed-double-backstitch machine

with lower conveyor, needle transport and

alternating upper foot conveyor.

Needle thickness 100-150.

367-170115: like class 367-170010, but with

electromagnetic thread cutter,

electro-pneumatic bar-tacking and sewing-foot

lift. Needle thickness 100-150.

367-170315: like class 367-170115, but with electro-pneumatic

quick stroke adjustment, 2nd stitch-length

and 2nd thread tension. Pneumatic

residual-thread reduction to approx. 8 mm

after thread trimming.

Needle thickness 100-150.

367-180010: single-needle flatbed-double-backstitch machine

with lower conveyor, needle transport and

alternating upper foot conveyor.

Needle thickness 130-180.

367-180115: like class 367-180010, but with

electromagnetic thread cutter,

electro-pneumatic bar-tacking and sewing-foot

lift. Needle thickness 130-180.

367-180315: like class 367-180115, but with electro-pneumatic

quick stroke adjustment, 2nd stitch-length

and 2nd thread tension. Pneumatic

residual-thread reduction to approx. 8 mm

after thread trimming.

Needle thickness 130-180.

4. Optional equipment

Item no. Optional equipment

9780 000108 WE-8 maintenance unit

For pneumatic optional equipment

9822 510001 Sewing lamp (halogen) with 12V/20W bulb, fits on the upper part

of the machine

0907 487519 Sewing-lamp attachment set for 9822 510001

0798 500088 Sewing-light transformer

For 230V, with mains cable, without switch,

for sewing lamps 9822 510001 and 9822 510129

0797 003031 Pneumatic connection pack

9400 367001 Service set

9880 002001 Knee switch for automatic bartacking (Cl. 367-170115; 367-180115)

5. Technical data

Noise Workplace-related emission value in accordance with DIN 45635-48-A-1-KL2

Class 367-170010; -180010 LC = 82 dB (A)

367-170115; -180115

367-170315; -180315 Stitch length: 6,4 mm

Altern. sewing feet stroke.: 1,5 mm

Stitch rate: 2.800 rpm

Material: G1 DIN 23328 4-ply

Class 367-170010; -180010 LC = 82 dB (A)

367-170115; -180115

367-170315; -180315 Stitch length: 6,4 mm

Altern. sewing feet stroke.: 5,6 mm

Stitch rate: 2.800 rpm

Material: 2-ply Skai 1,6 mm 900g/m2DIN 53352

Stitch type double-backstitch

Needle system: 134-35

Class 367 Subclass

-170010 -180010

-170115 -180115

-170315 -180315

Needle thickness (depending on E no.:) max. [Nm] 150 180

Max. sewing-thread thicknesses: [Nm] 15/3 10/3

Max. sewing-foot stroke: Stitch length range

Max. Stitch rate: [min-1]

-170010 -170115 -170315

-180010 -180115 -180315

1-3mm

3-5mm

5-6,5mm 0-6mm

6,5-8mm

*) 9 mm

2800 3000 3000

2300 2300 2300

2000 2000 2000

1800 1800 1800

- - 1800

1-6,5mm

6,5-8mm 6-8mm

*) 9 mm

2000 2000 2000

1800 1800 1800

- - 1800

Max. clearance under sewing feet:

- sewing [mm]

- raised [mm]

Operating pressure: [bar] 6

Air consumption per working cycle: ca. [Nl] 0.7

Rated voltage: depends on the drive fitted

Dimensions (H x W x D) [mm] 630 x 220 x 420

Working height (Factory settings): [mm] 790

Notes:

6. Operation

6.1 Threading the needle thread

Caution: danger of injury

Turn off the main switch.

The needle thread may only be threaded with the sewing machine

switched off.

–Place the yarn reels on the reel stand and pass the needle and

looper threads through the unwinding arms.

Unwinding arm 1 must be vertically above the yarn reels.

–Thread the needle thread as shown in the following illustration.

Fig. A: Correct thread loop in the centre of the

material

Fig. B: Needle-thread tension too low

Looper-thread tension too high

Fig. C: Needle-thread tension too high

Looper-thread tension too low

143

6.2 Adjusting the needle-thread tension

Pre-tensioner

When the main tensioner 4 and supplementary tensioner 5 are open

(e.g. when the sewing feet are raised) the needle thread must be

under slight residual tension. This residual tension is produced by the

pre-tensioner 2.

The pre-tensioner 2 simultaneously affects the length of the end of the

severed needle thread (the starting thread for the next seam).

–Basic setting:

Turn knurled nut 2 until its front is flush with the bolt 1.

–To shorten the starting thread:

Turn knurled nut 2 clockwise.

–To lengthen the starting thread:

Turn knurled nut 2 anticlockwise.

Main tensioner

The main tensioner 4 should be set to the minimum possible tension.

The looping of the threads must be in the centre of the material.

With thin material excessive thread tension can cause unwanted

gathering and thread breakage.

–Adjust the main tensioner 4 so that the stitches are uniform.

To increase tension - turn the knurled nut clockwise

To decrease tension - turn the knurled nut anti-clockwise

Supplementary tensioner

The supplementary tensioner 5 can be switched in to effect a rapid

change in needle-thread tension during operation (e.g. with thickened

seams).

–Set the supplementary tensioner 5 lower than the main tensioner 4.

–The supplementary tensioner 5 is switched on and off with the lever 3.

Lever 3 turned to the left = supplementary tensioner is switched

off.

Lever 3 turned to the right = supplementary tensioner is switched

on.

6.3 Opening the needle-thread tensioner

Subclass -170010; -180010

When the sewing feet are raised the main and supplementary

tensioners are also opened automatically.

Subclass -170115; -180115

The needle-thread tensioner is automatically opened when the thread

is severed.

Hint !

(subclass -170115; -180115 only)

The time when the thread-tensioner is opened can be set with

parameters F-191 and F-192 (technician level).

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