Duerkopp Adler 171 Manual de usuario

171 173

Spezialnähmaschine

Betriebsanleitung

Instruction manual

Postfach 17 03 51, D-33703 Bielefeld • Potsdamer Straße 190, D-33719 Bielefeld

Telefon +49 (0) 521 / 9 25-00 • Telefax +49 (0) 521 / 9 25 24 35 • www.duerkopp-adler.com

Ausgabe / Edition: Änderungsindex Teile-Nr./Part.-No.:

05/2008 Rev. index: 01.0 Printed in Federal Republic of Germany 0791 171621

Eigentum der Dürkopp Adler AG und urheberrechtlich geschützt. Jede, auch auszugsweise

Wiederverwendung dieser Inhalte ist ohne vorheriges schriftliches Einverständnis der Dürkopp Adler AG

verboten.

Property of Dürkopp Adler AG and copyrighted. Reproduction or publication of the content in any manner,

even in extracts, without prior written permission of Dürkopp Adler AG, is prohibited.

Foreword

This instruction manual is intended to help the user to become familiar

with the machine and take advantage of its application possibilities in

accordance with the recommendations.

The instruction manual contains important information on how to

operate the machine securely, properly and economically. Observation

of the instructions eliminates danger, reduces costs for repair and

down-times, and increases the reliability and life of the machine.

The instruction manual is intended to complement existing national

accident prevention and environment protection regulations.

The instruction manual must always be available at the machine/sewing

unit.

The instruction manual must be read and applied by any person that is

authorized to work on the machine/sewing unit. This means:

–Operation, including equipping, troubleshooting during the work

cycle, removing of fabric waste,

–Service (maintenance, inspection, repair) and/or

–Transport.

The user also has to assure that only authorized personnel work on the

machine.

The user is obliged to check the machine at least once per shift for

apparent damages and to immediatly report any changes (including the

performance in service), which impair the safety.

The user company must ensure that the machine is only operated in

perfect working order.

Never remove or disable any safety devices.

If safety devices need to be removed for equipping, repairing or

maintaining, the safety devices must be remounted directly after

completion of the maintenance and repair work.

Unauthorized modification of the machine rules out liability of the

manufacturer for damage resulting from this.

Observe all safety and danger recommendations on the machine/unit!

The yellow-and-black striped surfaces designate permanend danger

areas, eg danger of squashing, cutting, shearing or collision.

Besides the recommendations in this instruction manual also observe

the general safety and accident prevention regulations!

General safety instructions

The non-observance of the following safety instructions can cause

bodily injuries or damages to the machine.

1. The machine must only be commissioned in full knowledge of the

instruction book and operated by persons with appropriate training.

2. Before putting into service also read the safety rules and

instructions of the motor supplier.

3. The machine must be used only for the purpose intended. Use of

the machine without the safety devices is not permitted. Observe all

the relevant safety regulations.

4. When gauge parts are exchanged (e.g. needle, presser foot, needle

plate, feed dog and bobbin) when threading, when the workplace is

left, and during service work, the machine must be disconnected

from the mains by switching off the master switch or disconnecting

the mains plug.

5. Daily servicing work must be carried out only by appropriately

trained persons.

6. Repairs, conversion and special maintenance work must only be

carried out by technicians or persons with appropriate training.

7. For service or repair work on pneumatic systems, disconnect the

machine from the compressed air supply system (max. 7-10 bar).

Before disconnecting, reduce the pressure of the maintenance unit.

Exceptions to this are only adjustments and functions checks made

by appropriately trained technicians.

8. Work on the electrical equipment must be carried out only by

electricians or appropriately trained persons.

9. Work on parts and systems under electric current is not permitted,

except as specified in regulations DIN VDE 0105.

10. Conversion or changes to the machine must be authorized by us

and made only in adherence to all safety regulations.

11. For repairs, only replacement parts approved by us must be used.

12. Commissioning of the sewing head is prohibited until such time as

the entire sewing unit is found to comply with EC directives.

13. The line cord should be equipped with a country-specific mains

plug. This work must be carried out by appropriately trained

technicians (see paragraph 8).

It is absolutely necessary to respect the safety

instructions marked by these signs.

Danger of bodily injuries !

Please note also the general safety instructions.

Index Page:

Part 2: Installation instructions class 171 173

1. Scope of delivery .............................................. 3

2. General notes and securing devices .................................. 3

3. Assembling the stand

3.1 Assembling the stand components .................................... 4

3.2 Completingthetabletopwiththecontrolandfasteningittothestand............... 5

3.3 Self-manufacture of the table top ..................................... 5

3.4 Settingtheworkingheight ......................................... 6

4. Sewing drives

4.1 Drive category, type and use ....................................... 7

4.2 Numbers of stitches for three-phase current drives depending on the average

beltpulleydiameter ............................................. 7

4.3 Mounting the sewing drive ......................................... 8

4.4 Mounting the pedal .............................................. 8

4.5 Mounting the control for machines with direct drive .......................... 9

4.6 Mounting the set value initiator ...................................... 9

5. Mounting the machine head

5.1 Fitting the machine head .......................................... 10

5.2 Earthing .................................................... 11

5.3 FittingandtensioningtheV-belt...................................... 12

6. Connecting the sewing drive

6.1 Connecting the sewing drive to the mains ................................ 14

6.2 Mounting the sewing lamp (optional equipment) ............................ 14

6.3 Connecting the control DA220C ...................................... 14

6.4 Settingthemachine-specificparameters................................. 15

7. Adjusting the sewing drive

7.1 Rotationsenseofthesewingdrive.................................... 16

8. Pneumatic connection ........................................... 17

9. Lubrication

9.1 Oilreturn.................................................... 19

10. Sewing test .................................................. 19

1. Scope of delivery

The scope of delivery is dependent on your order.

Prior to setting up, please check that all required parts are present.

This description is valid for a special sewing machine the individual

components of which are completely delivered by Dürkopp Adler AG.

Equipment (according to subclass):

–1 Thread reel holder

–2 Table top

–3 Control with main switch

–4 Maintenance unit

–5 Pedal rods

–6 Pedal

–7 Set value initiator (packed with the control unit)

–8Drawer

–9 Stand

–10 Machine head with sewing drive

2. General notes and securing devices

ATTENTION !

The special sewing machine must only be assembled by trained

specialists.

Securing devices

If you have bought an assembled special sewing machine, the

following securing devices have to be removed:

–Tapes and battens at machine head, table and stand.

3. Assembling the stand

3.1 Assembling the stand components

–Mount the individual parts of the stand as shown in the illustration.

–Push the attached four stand feet 6 on.

–Slightly loosen the screws 4 on both sides of the cross struts 7 to

ensure the stability of the stand.

The stand must rest on the floor with all four feet!

–Tighten the screws 4 again.

–Screw on holder 8 for the oil can at the left stand spar.

14 13

3.2 Completing the table top with the control and fastening it to the stand

–Insert the machine head support 15 into the bore of the table top

(class 171 only).

–Insert the rubber supports 14 for the machine head into the

recesses of the table top 12.

–Insert rubber corner 13.

–Screw drawer 11 with its holders underneath the table top on the

left.

–Screw cable duct 10 underneath the table top at the back.

–Punch-mark the positions of the screw connections of the oil drip

pan 2 and fasten it with wood screws under the cutout of the table

top.

–Fasten the table top 12 with wood screws (B8 x 35) on top of the

stand.

The alignment on the stand is specified by the measurements

indicated in the sketch.

–Insert the thread reel holder 1 into the bore of the table top and

fasten it with nuts and washers.

Mount and align thread reel holder and thread guiding arm.

The thread reel holder and the thread guiding arm must be

positioned vertically on top of each other.

3.3 Self-manufacture of the table top

If you manufacture the table top yourself, please take the

measurements from the illustrations on page 20 and 21.

6 7 m m

5 0 0 m m

1 0 6 0 m m

1 0 0 m m

3.4 Setting the working height

–The working height can be adjusted between 750 and 900 mm

(measured up to the top edge of the table top).

–Loosen screws 1 at the spars of the stand.

–Position the table top horizontally at the desired working height.

In order to avoid jamming pull out or push in both sides of the table top

equally.

–Fasten both screws 1.

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