Druck PV 62XG Manual de usuario
[EN] English - K0458 Revision B Quick Reference i
A1.1
PV 621G: Pneumatic pressure station (Figure A2.1)
-950 mbar to 20 bar (-13.5 to 300 psi)
PV 622G: Pneumatic pressure station (Figure A2.2)
-950 mbar to 100 bar (-13.5 to 1500 psi)
PV 623G: Hydraulic pressure station (Figure A2.3)
0 to 1000 bar (0 to 15000 psi)
A1.2 PV 62XG + DPI 620G + PM 620
Recommended pressure modules (PM 620) *
(Figure B1/B2)
PV 621G models 25mbar to 20 bar
(0.36 to 300 psi)
PV 622G models 25 mbar to 100 bar
(0.36 to 1500 psi)
PV 623G models 70 to 1000 bar
(1000 to 15000 psi)
* Caution: To prevent damage to the PM 620 module, only
use it within the specified pressure limit on the label.
A1.3 PV 62XG pressure relief valves (PRV)
(Recommended options)
Parts: IO620-PRV-P1 to P5 (Pneumatic)
PV 621G models 1 to 30 bar
(14.5 to 435 psi)
PV 622G models 1 to 100 bar
(14.5 to 1500 psi)
Parts: IO620-PRV-H1 to H5 (Hydraulic)
PV 623G models 50 to 1000 bar
(725 to 15000 psi)
Note: = See figure, table, or section.
ii Quick Reference K0458 Revision B - [EN] English
A2.1 PV 621G A2.2 PV 622G A2.3 PV 623G
A3 PV 62XG:
1
2
3
4
6
7
8
11
13
12
1
2
3
4
5
7
6
9
11
13
12
7
1
6
2
3
4
9
13
10
S5.1
222
1 2
4
NPTa.
c. (G)/BSPP
P 100 bar
3
b. (G)/BSPP
[EN] English - K0458 Revision B Quick Reference iii
A4 PV 623G: A5 PV 622G, PV 623G
B1 PM 620:
B2 PV 62XG + DPI 620G + PM 620
S3.1
1
2
23
5
+
4
S3.3
A3
1
A1.2
1a
1
3
4
2
iv Quick Reference K0458 Revision B - [EN] English
[EN] English - K0458 Revision B Quick Reference 1
Quick Reference
General warnings
WARNING
• It is dangerous to ignore the specified limits for the instrument or to use the instrument
when it is not in its normal condition. Use the applicable protection and obey all safety
precautions.
• Do not use the instrument in locations with explosive gas, vapour or dust. There is a risk of
an explosion.
Pressure warnings
• It is dangerous to attach an external source of pressure to a PV 62XG series pressure
station. Use only the internal mechanisms to set and control the pressure in the pressure
station.
• Some liquid and gas mixtures are dangerous. This includes mixtures that occur because of
contamination. Make sure that the equipment is safe to use with the necessary media.
• Pressurized gases and fluids are dangerous. Before you attach or disconnect pressure
equipment, safely release all the pressure.
• To prevent a dangerous release of pressure, make sure that all the related pipes, hoses and
equipment have the correct pressure rating, are safe to use and are correctly attached.
• For the PV 623G ensure that the system is bled of excess air before operation. (If the item
under test has a large volume, pre-fill with the pressure fluid to ensure that trapped air is
kept to a minimum).
Electrical warnings
If you use the DPI 620G calibrator with your pressure station, these warnings are also applicable:
• To prevent electrical shocks or damage to the instrument, do not connect more than 30V
between the terminals, or between the terminals and the ground (earth).
• This instrument uses a Lithium-Polymer (Li-Polymer) battery pack. To prevent an explosion
or fire, do not short circuit, do not disassemble, keep it safe from damage.
• To prevent an explosion or fire, use only the Druck specified battery, power supply and
battery charger.
Cautions
•To prevent damage to the PM 620 module, only use it within the specified pressure limit on
the label.
• To prevent damage to the instrument, do not let dirt get into the pressure mechanism.
Clean the equipment before you attach it.
• Before you start an operation or procedure in this publication, make sure that you have the
necessary skills (if necessary, with qualifications from an approved training
establishment). Follow good engineering practice at all times.
2 Quick Reference K0458 Revision B - [EN] English
S1 PV 621G models: Start operations
WARNING
Pressurized gases and fluids are dangerous. Before connecting or disconnecting pressure equipment,
safely release all the pressure (Ref: K0457, 2.2, Release the pressure).
Caution: To prevent damage to the pressure station, do not let dirt get into the pressure mechanism.
Before connecting equipment, make sure it is clean or use the applicable dirt trap.
S1.1 Release the pressure/Attach the device under test
S1.2 Vacuum OR pressure operation
Step Procedure
1. Open the pressure release valve (one turn) (Ref: Item4).
2. Use the applicable adaptor to attach the device, (Ref: figure A3, Item 2).
Step Procedure (Vacuum)
1. Set to vacuum operation (-) (Ref: Item 11).
2. Turn the volume adjuster to mid-range or fully clockwise (Ref: Item 8).
3. Seal the system (Ref: Item 4).
4. Set the approximate vacuum with the pump (Ref: Item 12).
5. Adjust the vacuum with the volume adjuster (Ref: Item 8).
Step Procedure (Pressure)
1. Set to pressure operation (+) (Ref: Item 11).
2. Turn the volume adjuster to mid-range (Ref: Item 8).
3. Seal the system (Ref: Item 4).
4. Set the approximate pressure with the pump (Ref: Item 12).
5. Adjust the pressure with the volume adjuster (Ref: Item 8).
A2.1 (Front cover)
[EN] English - K0458 Revision B Quick Reference 3
S2 PV 622G models: Start operations
WARNING
Pressurized gases and fluids are dangerous. Before connecting or disconnecting pressure equipment,
safely release all the pressure (Ref: K0457, 3.2, Release the pressure).
Caution: To prevent damage to the pressure station, do not let dirt get into the pressure mechanism.
Before connecting equipment, make sure it is clean or use the applicable dirt trap.
S2.1 Release the pressure/Attach the device under test
S2.2 Vacuum OR pressure operation
Step Procedure
1. Fully open the refill valve
2. Open the pressure release valve (one turn) (Ref: Item 4)
3. Use the applicable adaptor to attach the device, (Ref: figure A3, Item 2)
Step Procedure (Vacuum)
1. Set to vacuum operation (-) (Ref: Item 11).
2. Open the refill valve (1 turn) (Ref: Item 5).
3. Wind the volume adjuster to mid-range or fully clockwise (Ref: Item 9).
4. Seal the system (Ref: Item 4).
5. Set the approximate vacuum with the pump (Ref: Item 12).
6. Adjust the vacuum with the volume adjuster (Ref: Item 9).
Step Procedure (Pressure)
1. Set to pressure operation (+) (Ref: Item 11).
2. Turn the volume adjuster to mid-range (Ref: Item 9).
3. Seal the system (Ref: Item 4).
4. Use the pump to set a pressure up to ≈20 bar (300 psi) (Ref: Item 12).
5. Open the refill valve (1 turn) (Ref: Item 5).
6. Increase or decrease the pressure with the volume adjuster (Ref: Item 9).
7. If increasing pressure the limit of travel is reached, close the refill valve (Ref: Item 5).
8. Wind the volume adjuster fully counterclockwise. (Ref: Item 9).There is no change in pressure.
9. Refill the pressure mechanism with the pump (≈15 cycles) (Ref: Item 12).
10. Wind the volume adjuster clockwise until the pressure starts to increase (Ref: Item 9).
11. Continue to do steps 7 to 10 until you get the necessary pressure.
A2.2 (Front cover)
4 Quick Reference K0458 Revision B - [EN] English
S3 PV 623G models: Start operations
WARNING
Pressurized gases and fluids are dangerous. Before connecting or disconnecting pressure equipment,
safely release all the pressure (Ref: K0457, 4.3, Release the pressure).
Caution: To prevent damage to the pressure station, do not let dirt get into the pressure mechanism.
Before connecting equipment, make sure it is clean.
S3.1 Release the pressure/Attach the device under test
Note: Fill the reservoir before attaching the device. (Ref: figure A4).
S3.2 Filling, priming and generating pressure (Ref: Figure A4). Fill the reservoir
using the procedure that follows:
Caution: Ice in the pressure mechanism can cause damage. If the temperature is less than 4°C
(39°F), drain all water from the PV 623G pressure station.
When using the PV 623G pressure station for the first time, fill the reservoir with the correct hydraulic
fluid (Ref: K0457 Table 7.1 General specification PV 62XG). Fill and prime the pressure station.
S3.3 Filling and Priming
Step Procedure
1. Open the refill valve fully counter-clockwise (Ref Item 10).
2. Open the pressure release valve counter-clockwise (1 turn) (Ref Item 4).
3. Use the applicable adaptor to attach the device, (Ref: figure A3, Item 2).
Step Procedure
1. If new, remove the red plastic blanking cover from the Test port.
2. Turn the Refill valve fully counter-clockwise.
3. Turn the Volume adjuster fully clockwise.
4. Turn the Release Valve Stem fully counter-clockwise.
5. Remove the Priming pump piston/Release valve stem assembly
6. Fill the reservoir with the recommended fluid, (Ref: K0457 Table 7.1 General
specification PV 62XG) 25mm approx from the top.
7. Re-fit the Priming pump piston/Release valve stem assembly
8. Turn the Release Valve Stem fully clockwise.
9. Turn the Refill valve fully clockwise, until finger tight.
10. Turn the Volume adjuster fully counter-clockwise.
11. Turn the Volume adjuster 5 turns clockwise.
12. Operate the Priming pump until the air is expelled and fluid is visible at the Test port.
13. Fit the “Item under test” to the Test port use the existing adaptor or the applicable AMC
adaptor and applicable seals.
14. Operate the Priming pump and prime the system to a maximum pressure of 10 bar.
A2.3 (Front cover)
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