Drain Master S Series Manual

PRODUCT RANGE

DRAIN MASTER-S/HP

Instructions and operation manual

Model : DM-5S, DM-5, DM-5N, DM-15, DM-50,

DM-150, DM-500, DM-1500,

DM-15HP, DM-50HP, DM-150HP

CONDENSATE AUTO DRAIN

◆Please read this manual before installation of DRAIN MASTER

◆Functions of DRAIN MASTER are enabled properly only when the instructions herein are observed.

Subject to technical changes without prior notice, errors not excluded.

Edition : 09.2015

▶Auto Drain Trap (Level-sensor type)

DRAIN MASTER ● DRAIN MASTER S Auto Drain Trap (Solenoid valve type)

● DRAIN MASTER HP Auto Drain Trap for High Pressure (Max 60 bar)

● DRAIN MASTER B Auto Drain Trap (Ball valve type)

● DRAIN MASTER V Auto Drain Trap for Vacuum

● DRAIN MASTER T Auto Drain Trap (Timer type)

▶ Oil-water Separator

YUSOO-BREAKER ●Filter Type Oil-water Separator

▶ Emulsion Separator

ENVISOL ● Chemical Type Oil-water Separator

ISO 9001/14001/NRTL/CE

2 3

Table of Contents TECHNICAL DATA

IMPORTANT INFORMATION

1. IMPORTANT INFORMATION………………………………………………………… 2

2. TECHNICAL DATA …………………………………………………………………… 3

3. DIMENSION ……………………………………………………………………… 4~9

4. FUNCTION ………………………………………………………………………… 10

5. INSTALLATION……………………………………………………………………… 11

6. ELECTRICAL INSTALLATION & DATA ………………………………………… 12

7. MAINTENANCE & CONSUMABLES …………………………………………… 13

8. COMPONENTS ……………………………………………………………… 14~24

▶ Do not apply pressure exceed the max operating pressure.

▶Do not press and hold the Test button.

▶ Do not use the Product in dangerous (explosive) areas.

▶ Shut the condensate feed line and discharge pressure from the system before

installing of DRAIN MASTER S/HP or performing maintenance on the system.

▶Always use materials and components suitable for safety standard.

▶Always use standard tools.

▶Fit an automatic temperature control device (heater) (option) when the Product is

installed in areas exposed to freezing.

▶ Electrical installation must be performed by qualied technician.

▶ DRAIN MASTER S/HP is activated only when it is connected to power.

▶ Always use authentic components provided by the Company for replacement to be

protected under warranty.

NRTL CE IP 65

DRAIN

MASTER B

Climate

zone

Peak

Compressor

Performance

m3/min

Peak

Dryer

Performance

m3/min

Peak

Filter

Performance

m3/min

Operating

Pressure

min / max

(bar)

Temperature

min / max

( ℃)

Application

( * )

DM-5S

Green 5 10 50

0.8 ~ 16 +1 / 80 A, B

Blue 4.5 9 45

Red 36 30

DM-5

Green 7 14 70

Blue 510 50

Red 4.5 9 45

DM-5N

Green 8 16 80

Blue 714 70

Red 510 50

DM-15

Green 24 48 240

Blue 21 42 210

Red 15 30 150

DM-50

Green 80 160 800

Blue 70 140 700

Red 50 100 500

DM-150

Green 170 340 1700

Blue 150 300 1500

Red 105 210 1050

DM-500

Green 570 1140 5700

Blue 500 1000 5000

Red 350 700 350

DM-1500

Green 1750 3500

Blue 1500 3000

Red 1050 2100

DM-15HP

Green 24 48 240

1.2 / 60 +1 / 80 A, B

Blue 21 42 210

Red 15 30 150

DM-50HP

Green 80 160 800

Blue 70 140 700

Red 50 100 500

DM-150HP

Green 170 340 1700

Blue 150 300 1500

Red 105 210 1050

▶Green: Dry and cool climate(such as in Northern Europe,Canada, Northern states of the USA, Central Asia)

▶Blue: temperate climate(such as in Central and Southern Europe, Central Americal)....Korea

▶Red: humid, tropical climate(such as in the coastal regions of South-East Asia, Oceania, Amazon and Congo regions)

※ Application: A.oil contaminated condensate B.oil free, aggressive condensate

DRAIN MASTER

S/HP

DM-5S

DM-5N

DM-5

DM-15 DM-50 DM-150 DM-500 DM-1500 DM-15HP DM-50HP DM-150HP

Condensate

Feed 1/2" 1/2" x 2 3/4" x 3 1"x1,3/4'x2 1/2" x 2 3/4" x 3

Condensate

Discharge 1/4" 3/8" 1/2" 3/8"

Voltage Free voltage 90~240Vac, 24/48Vdc, 24/48Vac

Housing Material POM Aluminium, Hardcoated

Weight (Kg) 0.92 1.3 1.25 1.65 2.2 3.3 5.3 7.3 1.95 2.5 4.05

▶Must attach automatic thermostat(option : Heater unit) in freezing area.

TECHNICAL DATA

4 5

DIMENSION DIMENSION

DM-5S DM-5N

DM-5DM-15

6 7

DIMENSION DIMENSION

DM-500DM-50

DM-1500DM-150

DIMENSION DIMENSION

DM-150HPDM-15HP

DM-50HP

8 9

10 11

FUNCTION INSTALLATION

The condensate line must be installed

separately.

With linear pipe line, arrange the pipe

line so that condensate is separated

from air.

The condensate feed line shall not sag

to ensure smooth feed.

With a long condensate feed line, install

an air vent line.

With a parallel piping to a tank, install a

vent line to the pressure gauge.

(Condensate may not flow due to

pressure when the housing is filled with

air.)

You may experience error in the following cases:

▶ Incorrect installation

▶ Overload owing to excessive generation of condensate

▶ Poor discharge owing to blocked (by foreign materials, freezing etc) discharge line

▶ Poor discharge owing to the internal pressure being less than the min discharge pressure (0 bar)

In the error event, the system is switched to the emergency mode turning the alarm signal and activating the auto

recovery function to allow forced open of the valve for 5 seconds every 3 minutes.

Upon auto recovery or correction of the error by repair, the alarm signal will flicker and the system will be returned to

the normal mode.

5.0 sec

1.0 sec 3.0 sec 3.0 sec 3.0 sec

Condensate through the feed line is accumulated in the housing. When the upper flow sensor detects the

condensate level and sends a signal with the electronic control device, the valve is activated to open the

diaphragm, and the condensate is discharged.

Upon discharge, the lower flow sensor detects the level, stops the valve and closes the diaphragm.

Fig.1 Fig.2

Normal Mode Alarm Mode

▶ Press ‘TEST’ briefly

(for less than 1 second)

to check operational status

(manual discharge)

DM-5S

DM-5

DM-5N

DM-15

DM-50

DM-150

DM-500

DM-1500

DM-15HP

DM-50HP

DM-150HP

SP DM5S 101

SP DM5 101

SP DM5N 101

SP DM15 101

SP DM50 101

SP DM150 101

SP DM500 101

SP DM1500 101

SP DM15H 101

SP DM50H 101

SP DM150H 101

ELECTRICAL INSTALLATION

ELECTRICAL DATA

MAINTENANCE

12 PAGE

0.0

0.1

0.2

0.6

0.7

0.8

0.3

0.4

0.5

Phase

Neutral

Ground

Normally closed

Common

Normally open

24 VDC

Power Voltage 90 ~ 240/ 24/ 48 Vac 24 / 48 Vdc

Max, Power input P < 2.0 VA P < 2.0 W

Recommanded cable jacket diameter Ø 5.8 ~ 8.0 mm

Cable cross-section and fuse protection 3 x 0.75 mm

/ 5 x 0.25 mm

0.5 A 100 mA

Contact loading relay or out 260 Vac - < 1.0 A

▶ The emergency relay will be activated when there is no operation pressure (0.8 bar) or with an error signal,

switching the system to the alarm mode

Trouble shooting Factor Solution

▶ No discharge of condensate

with the Test button

※ The feed line or the discharge

line is closed or blocked. Check these lines.

※ Defective PCB Replace the PCB.

※ Defective solenoid valve Replace the solenoid valve.

※ Worn parts Replace the worn parts

(Wearing part kits)

※ Pressure is lower than 0.8 bar Check the operation pressure.

▶ Condensate only discharged

when the Test button is pressed

and held

※ Insufficient pipe slope with

the feed line

Add slop to the feed line, or install

a vent line.

※ The pipe length for feed line

is too long

Install an air vent line

(see Installation Method)

※ Overload due to excessive

condensate

Select a correct model for the

volume of condensate.

※ Detection disabled by excessive

contamination on the sensor tube Clean the sensor tube.

▶ Power lamp not lit

※ Power not connected. Check the rated voltage.

Check the cable connection.

※ Defective PCB Replace the PCB

▶ Continuous air discharge from

the valve

※ The lower part of the diaphragm

is contaminated by foreign materials

(scale etc)

Remove foreign materials.

※ The 'control air line' is blocked. Remove foreign materials.

※ Poor operation due to foreign

materials inside the solenoid valve Clean the valve.

※ Worn parts.

(Diaphragm. Plunger etc) Replace the worn parts.

13 PAGE

▶Clean the housing and valves 1-2 times a year.

▶Check wearing parts once a year.

▶Wearing parts

Power

Valve

Alarm

Wearing part kits SP DM5S 101 3, 6, 9, 12, 30, 31, 32, 34, 35, 37, 46

Housing SP DM5S 103 1

Sensor board SP DM5S 105 22, 23, 24, 25

Diaphragms(3pcs) SP DM5S 106 30, 31

Solenoid valve SP DM5S 107 4, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40,

41, 42, 46, 47

PCB case SP DM00 201 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 26, 28, 29

14 15

COMPONENTS COMPONENTS

DM-5DM-5S

Wearing part kits SP DM5 101 2, 8, 13, 31, 32, 33, 35, 37, 42

Housing SP DM5 102 1, 2, 5, 6, 8

Cover Top SP DM5 103 8, 9, 10, 11

Cover Bottom SP DM5 104 2, 3, 4

Sensor board SP DM5 105 24, 25

Solenoid valve SP DM5 107 30, 31, 32, 33, 34, 35, 36, 37, 38, 42, 43

PCB case SP DM00 201 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23,

26, 28, 29

COMPONENTS COMPONENTS

DM-5N DM-15

16 17

Wearing part kits SP DM15 101 2, 8, 13, 31, 32, 33, 36, 37, 39, 49, 50

Housing SP DM15 102 1, 2, 5, 6, 8

Cover Top SP DM15 103 8, 9, 10, 11, 12

Cover Bottom SP DM15 104 2, 3, 4

Sensor board SP DM15 105 24, 25

Diaphragms(3pcs) SP DM15 106 31, 32

Solenoid valve SP DM15 107 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40,

41, 42, 43, 44, 48, 49, 50, 51, 52

Pcb case SP DM00 201 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 26,

28, 29

16 17

Wearing part kits SP DM5N 101 4, 11, 29, 30, 31, 33, 34, 36, 46, 47

Housing Upper cover SP DM5N 103 1, 2, 3, 4, 5, 6

Bottom cover SP DM5N 104 8, 9

Sensor board SP DM5N 105 22, 23

Diaphragms(3pcs) SP DM5N 106 29, 30

Solenoid valve SP DM5N 107 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38,

39, 40, 41, 45, 46, 47, 48

PCB case SP DM00 201 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21,

24, 26, 27

COMPONENTS COMPONENTS

18 19

DM-50 DM-150

DM-500

DM-150

DM-50

Wearing part kits SP DM50 101 2, 8, 13, 31, 32, 33, 36, 37, 39, 49, 50

Housing SP DM50 102 1, 2, 5, 6, 8

Cover Top SP DM50 103 8, 9, 10, 11, 12

Cover Bottom SP DM50 104 2, 3, 4

Sensor board SP DM50 105 24, 25

Diaphragms(3pcs) SP DM15 106 31, 32

Solenoid valve SP DM50 107 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40,

41, 42, 43, 44, 48, 49, 50, 51, 52

Pcb case SP DM00 201 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 26,

28, 29

Wearing part kits SP DM150 101 2, 8, 16, 34, 35, 36, 39, 40, 42, 52, 55

Housing SP DM150 102 1, 2, 5, 6, 8

Cover Top SP DM150 103 8, 9, 10, 11, 12, 13, 14, 15

Cover Bottom SP DM150 104 2, 3, 4

Sensor board SP DM150 105 27, 28

Diaphragms(3pcs) SP DM15 106 34, 35

Solenoid valve SP DM150 107 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43,

44, 45, 46, 47, 51, 52, 53, 54, 55

Pcb case SP DM00 201 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 29,

31, 32

Wearing part kits SP DM500 101 2, 9, 16, 34, 35, 36, 39, 40, 42, 52, 54

Housing SP DM500 102 1, 2, 6, 7, 9

Upper cover SP DM500 103 9, 10, 11, 12, 13, 14, 15

Bottom cover SP DM500 104 2, 3, 4, 5

Sensor board SP DM500 105 27, 28

Diaphragms(3pcs) SP DM15 106 34, 35

Solenoid valve SP DM500 107 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43,

44, 45, 46, 47, 51, 52, 53, 54, 55

Pcb case SP DM00 201 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26,

29, 31, 32

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