DOUGHXPRESS DXP-CRS Manual de usuario
DXP-CRS & DXP-FRS
Reversible Sheeters
For Customer Service, Call 1-800-835-0606
or Visit www.doughXpress.com
DXP-CRS01
DXP-CRS02
DXP-FRS01
DXP-FRS02
DXP-FRS03
RV B_091819
®
doughXpress
CONTENTS
Operational Warnings............................................................................................ 2
1. General.............................................................................................................. 3
2. Parts Chart Of Machine..................................................................................... 5
3. Mounting Of Machine ........................................................................................ 8
4. Operation Of The Machine ................................................................................ 9
5. Circuit Diagram................................................................................................ 11
Warranty .............................................................................................................. 12
OWNER’S MANUALOWNER’S MANUAL
BEFORE warranty repair you MUST get Prior Authorization:
2
OPERATIONAL WARNINGS
WARNING: Please read and follow the instructions below before operating product
• When using the machine, please conrm that you have read all the instruc-
tions within this manual.
• Beware of any child/children or any other persons who are near the ma-
chine before operating.
• Do not put hand near moving parts.
• Remove all obstacles, which may interfere with machine functions.
• Keep work area clean and clear of clutter.
• Do not sit or stand on machine
• Do not wear loose cloth or jewelry when operating machine as it may get
caught in moving parts and cause injury
• When the machine is abnormal or broken, you should stop using and check
it or have it checked by a professional.
• Disconnect from power source before performing maintenance on the
machine.
• When machine is not in use, please clean and store properly.
• Do not place any electrical parts or plug/cord in water.
• The cord should be away from the heat.
• Don’t hang out the cord on the desk or cabinet.
• Machine may have sharp or pointed edges, use caution when cleaning.
• This machine should only be operated by personnel who can read, under-
stand and respect warnings and instructions regarding this machine and the
manual.
• Keep this manual in a safe place for further and regular reference and
ordering parts.
• Please write model serial and date of purchase of your machine in the
space provided in case you will need to order parts in the future.
• Always work by security code of your country, state, province, city or com-
mittee of your work place.
SHOWCASE SPECIFIC WARNINGS. The following warnings refer to all
DoughXpress heated showcases
• Keep the surrounding of the show case clean of clutters and papers to
avoid re
• Keep all heated showcases on a non combustible surface
• Keep all heated showcases out of reach of small children
• Always turn o thermostat at night or when show case is not in use
• Always allow time to cool down before cleaning or perform maintenance on
showcase
3
1. GENERAL
L-L. PURPOSE
The most widely used reversible sheeter, design to code of baking industry standard,
suitable for sheeting and stretching various kinds of the dough, such as: pu pastry,
Danish, donut dough, croissant dough, pie dough, cookie dough, strudel, marzipan
and other special dough.
1-2. GENERAL FEATURE AND APPLICATION
• The machine used heavy duty and long life sanitary conveyor belts.
• Protective safety guards on both side of rollers, preventing hands to be
caught by rollers.
• Automatic overload protective prevents motor from damage.
• Both side conveyor table are easily folded up in seconds to save space.
• Open with a limit switch to shut o power immediately to protect operator.
1-3. WARNINGS
• To warn against risks inherent in use of the machine due to failure to ob-
serve the safety regulations.
• The machine must be used only for the purpose for which it has been de-
signed. All other uses are considered inappropriate and therefore unreason-
able.
4
1. GENERAL
1-4. TRANSPORT INSTRUCTIONS
• Loading and unloading from the vehicle can be perfonned.
In particular the machine must not be placed on top of other
materials and vice versa either during transport or storage.
• During transport the machine must be positioned so that it cannot be
knocked by other materials loaded on the same vehicle.
• During unloading, place the machine carefully on the ground to prevent it
being knocked.
PACKING DATA:
PACKING SIZE
WOODEN
CASES SIZE N.W. G.W.
TYPE
LxVVxH(in) LxWxH(in) (lb) (lb)
DXP-FRS03 26.8x39.8x70.1 52.8x52.8x74 476 631 FLOOR TYPE
DXP-FRS02 26.8x35.8x62.2 31.5x43.3x41.7 388 476 FLOOR TYPE
DXP-FRS01 26.8x31.9x62.2 31.5x39.4x41.7 344 423 FLOOR TYPE
DXP-CRS02 26.8x35.8x34.6 31.5x43.3x39.4 273 331 BENCH TYPE
DXP-CRS01 26.8x31.9x34.6 31.5x39.4x39.4 260 309 BENCH TYPE
5
2. PARTS CHART OF MACHINE
2-L. MAIN DIMENSION AND NAMES OF MACHINE
ITEM NAME PURPOSE
1 Wheel Move seat
2 Table strut Support the conveyor
3 Extension catch pan For protecting outow sheet dough from falling
4Conveyor belt Transmission dough
5Safety guard Protect operator in operating
6Roller head housing Protect of the roller
7Movement control lever Lever for rolling forth or back by hand control
8Handle Adjust the gap between upper and lower rollers
9Indicate light Light when switch on
10 Power switch Start-slop switch
11 Stop switch Emergency stop
12 Reversible running board Switch for rolling forth or back by foot control
6
2. PARTS CHART OF MACHINE
ITEM NAME PURPOSE
1 Motor Reducer motor
2 Table frame Support the conveyor
3 Extension catch pan For protecting outow sheet dough from falling
4Conveyor belt Transmission dough
5Safety guard Protect operator in operating
6Roller head housing Protect of the roller
7Movement control lever Lever for rolling forth or back by hand control
8Handle Adjust the gap between upper and lower rollers
9 Stop switch Emergency stop
10 Power switch Start-stop switch
7
2. PARTS CHART OF MACHINE
2-2. SPECIFICATIONS
MODEL DXP-FRS03 DXP-FRS02 DXP-FRS01 DXP-CRS02 DXP-CRS01
TYPE FLOOR TYPE FLOOR TYPE FLOOR TYPE BENCH TYPE BENCH TYPE
Belt width (in) 25.6 20.5 17.7 20.5 17.7
Motor power
(HP) 1111/2 1/2
Voltage (V) 220/380 220/380 220/380 220/380 220/380
N.W./GW.
(lb) 476/630 388/476 344/423 273/331 260/309
Machine size
LxWxH(in) 98.4x39.8x48 82.7x35.9x44.1 82.7x31.9x44.1 82.7x35.9x23.6 82.7x31.9x23.6
Fold size
~xWxY(in) 27.6x39.8x74.8 27.6x35.9x64.2 27.6x31.9x64.2 27.6x35.9x31.5 27.6x31.9x31.5
8
3. MOUNTING OF MACHINE
3-1. HOW TO MOUNT THE MACHINE
The machine must be installed on a horizontally-level oor. It should be pleased
in a location that is convenient for both operation and maintenance. The machine
safety features make it possible to stand close to the machine during operation.
Choose a suitable place for installing the machine, observing the minimum distances
from the walls as shown in the gure at the side. These spaces are necessary
for cleaning and routine maintenance operations and also ensure safe operating
conditions without the danger of dragging in and /or crushing.
The room must be provided with adequate lighting and ventilation.
3-2. CONNECTING OF POWER SOURCE
• Qualied personnel in accordance with applicable codes and regulations
should make electrical connections.
• The machine is provided with one single electrical connection with connec-
tion cable at the rear.
• Check that the rating plate voltage corresponds to the mains voltage.
• The machine must be connected to a manual control voltage disconnection
device tted in an easily accessible position so that the machine electrical
equipment can be separated from the mains when necessary.
• In particular, the system must be installed by a technically and profession-
ally qualied electrician listed in the appropriate register. The installer is
obliged to provide the customer with a declaration of conformity. Old sys-
tems should be checked in order to adapt them to the latest safety regula-
tions and state-of-the-art.
20” 20”
20”
9
4. OPERATION OF THE MACHINE
4-1. GENERAL OPERATION
1. Put an appropriate amount of dough on the conveyor and press dough atly
by hand.
2. By operating handle to adjust the gap between upper roller an lower roller as
large as possible according to dough measure. Then during the following rolling
process gradually adjust the gap smaller and smaller, until sheet dough reaches
the desired thickness. In the beginning, repeat spraying oil, folding, and rolling
for a few times, until sheet oil and sheet dough are evenly folded in layers.
3. Turn on the electric power.
4. The conveyor belts convey the dough to be rolled through the calibration
cylinders from right to left and vice versa. This right-left direction variation is
determined by the control lever as follow: When the lever is turned to the left,
movement is from right to left whereas if it is turned to the right, movement will
be from left to right.
* You can operate reversibly Running by FOOT CONTROL SWITCH
in oor type.
5. Finish work.
4-2-1. CONTROLS OF FLOOR TYPE
1. Movement control lever............ ever for rolling forth or back by hand control
2. Power switch ............................ Start-stop switch
3. Stop switch............................... Emergency stop
4. Indicate light ............................. Light when switch on
5. Handle...................................... Adjust die gap between upper and lower rollers
6. Reversible miming board-• ....... •-Switch for rolling forth or back by foot control
10
4. OPERATION OF THE MACHINE
4-2-2. CONTROLS OF BENCH TYPE
1. Movement control lever............ ever for rolling forth or back by hand control
2. Power switch ............................ Start-stop switch
3. Handle...................................... Adjust the gap between upper and lower rollers
4. Stop switch............................... Emergency stop
4-3. CLEANING
WARNING-UNPLUG MACHINE BEFORE CLEANING OR SERVICING
• Alter each day’s use , clean the conveyor, our pan and surface thoroughly
with hot water and a mild soap solution and rinse with either a mild soda or
vinegar solution. Rinse thoroughly with a clean damp cloth.
• Clean under machine occasionally.
Este manual sirve para los siguientes modelos
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