Dorner LPZ Series Manual de usuario

851-536 Rev. A

Installation, Maintenance

& Parts Manual

Pulley Transfer Plates

for 3200 & LPZ Series Conveyors

Table of Contents

Warnings – General Safety 2. . . . . . . . . . . . . . . . . . . . . . . . .

Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Required Tools 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pulley Transfer Plate Mounting 3. . . . . . . . . . . . . . . . . . .

Preventative Maintenance & Adjustment 10. . . . . . . . . . . . .

Required Tools 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cleaning 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service Parts 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3” Pulley Transfer Plate 10. . . . . . . . . . . . . . . . . . . . . . . .

1” Pulley Transfer Plate 10. . . . . . . . . . . . . . . . . . . . . . . .

Return Policy 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pulley Transfer Plates for 3200 & LPZ Series Conveyors Installation, Maintenance & Parts Manual

851-536 Rev. A 2Dorner Mfg. Corp.

The safety alert symbol, black triangle with white

exclamation, is used to alert you to potential

personal injury hazards.

Climbing, sitting, walking or

riding on conveyor will

cause severe injury.

KEEP OFF CONVEYORS.

DANGER

DO NOT OPERATE

CONVEYORS IN AN

EXPLOSIVE ENVIRONMENT.

Exposed moving parts can

cause severe injury.

LOCK OUT POWER before

removing guards or

performing maintenance.

Dorner cannot control the

physical installation and

application of conveyors.

Taking protective measures

is the responsibility of the

user.

When conveyors are used in

conjunction with other

equipment or as part of a

multiple conveyor system,

CHECK FOR POTENTIAL

PINCH POINTS and other

mechanical hazards before

system start-up.

Exposed moving parts can

cause severe injury.

REPLACE ALL GUARDS

BEFORE RUNNING

CONVEYOR.

Use of transfer plate with

high friction conveyor belt

will cause severe injury.

DO NOT use transfer plate

with /03, /08, /55, /62, /64, or

other high friction belts.

DANGER

Introduction

IMPORTANT: Some illustrations may show

guards removed. Do NOT operate equipment with-

out guards.

Upon receipt of shipment:

DCompare shipment with packing slip. Contact factory

regarding discrepancies.

DInspect packages for shipping damage. Contact carrier

regarding damage.

DAccessories may be shipped loose. See accessory in-

structions for installation.

Dorner 3200 Series conveyors are covered by patent

numbers 5156260, 5156261, 5203447, 5265714 and

corresponding patents and patent applications in other

countries.

Dorner LPZ Series conveyors are covered by patent

numbers 5156260, 5156261, 5203447, 5265714,

5875883 andcorresponding patentsand patent applica-

tions in other countries.

Dorner’s Limited Warranty applies.

Dorner reserves the right to make changes at any time

without notice or obligation.

Warnings – General Safety

Pulley Transfer Plates for 3200 & LPZ Series Conveyors Installation, Maintenance & Parts Manual

Dorner Mfg. Corp. 3851-536 Rev. A

Required Tools

DHex key wrenches:

3 mm, 5 mm

DTorque wrench

Pulley Transfer Plate Mounting

Use of transfer plate with

high friction conveyor belt

will cause severe injury.

DO NOT use transfer plate

with /03, /08, /55, /62, /64, or

other high friction belts.

DANGER

Exposed moving parts can

cause severe injury.

LOCK OUT POWER before

removing guards or

performing maintenance.

1.Gather components (Figure 1)

Figure 1

A Transfer Plate

B Spacer Bracket, Transfer Plate (2x)

C M4 x 10mm Socket Head Screw (4x)

Installation Component List

2.On tension end of the conveyor, identified by the

pinion locking screw (D of Figure 2), push in head

plate assembly (E): Loosen the pinion locking screw

(D), adjust the pinion torque screw (F of Figure 3).

On both sides of conveyor, loosen the two tail clamp

bolts (G of Figure 2), and push head plate assembly

(E) inward.

Figure 2

Figure 3

3.Loosen screw (H of Figure 4) on both sides of

conveyor.

Figure 4

Installation

Pulley Transfer Plates for 3200 & LPZ Series Conveyors Installation, Maintenance & Parts Manual

851-536 Rev. A 4Dorner Mfg. Corp.

4.Remove screw (I of Figrue 4) on both sides of

conveyor. Remove existing spacer plates (J of

Figure 5) on both sides of conveyor.

Figure 5

5.Replace with new spacer plates (B of Figure 6).

Insert screw (I) hand tighten

Figure 6

6.Place transfer plate support (A of Figure 7) on end

of conveyor and attach with screws (C) tighten to 50

in–lbs (5.6 N–m).

Figure 7

7.Tighten screws (H and I of Figure 7) to 146 in–lbs

(16.5 N–m).

NOTE: For conveyors longer than 20 ft (6096 mm)

the belt tensioning proceedure outlined below may

be preformed on both the Drive and Idler Ends of the

conveyor.

8.On tension end of the conveyor, identified by the

pinion locking screw (D of Figure 8), loosen the two

tail clamp bolts(G), on both sides of conveyor.

Figure 8

9.With 5mm hex wrench, hold pinion torque screw (F

of Figure 9). Loosen the pinion locking screw (D of

Figure 8) and turn the pinion torque screw(F) to

extend head plate assembly.

Figure 9

NOTE: On pinion gear, do not exceed a torque of

100 in-lb (11.3 N–m). Over tensioning the conveyor

belt could cause excessive pulley bearing load and

early failure.

10.Extend head plate assembly until proper tension in

the belt is achived. If proper tensioning can not be

obtained before the belt life indicator is all black (K

of Figure 10) the belt must be replaced.

Installation

Pulley Transfer Plates for 3200 & LPZ Series Conveyors Installation, Maintenance & Parts Manual

Dorner Mfg. Corp. 5851-536 Rev. A

Figure 10

11.After adjusting proper tensioning, tighten the pinion

locking screw (D of Figure 8) to 69 in–lbs (7.8

N–m), and tighten tail clamp bolts (G of Figure 8) on

both sides of conveyor to 146 in-lb (16.5 N–m).

Mounting On Drive End of Conveyor

Use of end stop with high

friction conveyor belt will

cause severe injury.

DO NOT use end stop with

/03, /08, /55, /62, /64, or other

high friction belts.

DANGER

Exposed moving parts can

cause severe injury.

LOCK OUT POWER before

removing guards or

performing maintenance.

NOTE: End stop is designed for parts at least 1/4”

thick or larger.

1.Gather components (Figure 11)

Figure 11

A Transfer Plate

B Spacer Bracket, Transfer Plate (2x)

C M4 x 10mm Socket Head Screw (4x)

Installation Component List

2.On tension end of the conveyor, identified by the

pinion locking screw (D of Figure 12), push in head

plate assembly (E): Loosen the pinion locking screw

(D), adjust the pinion torque screw (F of Figure 13).

On both sides of conveyor, loosen the two tail clamp

bolts (G of Figure 12), and push head plate assembly

(E) inward.

Figure 12

Figure 13

Installation

Pulley Transfer Plates for 3200 & LPZ Series Conveyors Installation, Maintenance & Parts Manual

851-536 Rev. A 6Dorner Mfg. Corp.

3.Remove the gearmotor mounting package. See

instructions for your drive mounting package:

Step 4 –Top Mount Drive Package

Step 5 –Bottom Mount Drive Package

Step 6 –Side Mount Drive Package

Step 7 –No Drive Mount Package

4.Top Mount Drive Package

a. Remove four (4) screws (L of Figure 14) and cover

(M).

Figure 14

b. Loosen taper set screws (N of Figure 15) on the

driven pulley. Remove one set screw and insert in

open hole (O). Tighten until pully slides off drive

shaft.

Figure 15

c. Remove pulley (P of Figure 16) and timing belt

(Q).

Figure 16

d. Remove mounting screws (H, I and T of Figure 17)

and remove drive package (R).

Figure 17

e. Goto step 8 on page 7.

5.Bottom Mount Drive Package

a. Remove four (4) screws (L of Figure 18) and cover

(M).

Figure 18

Installation

Pulley Transfer Plates for 3200 & LPZ Series Conveyors Installation, Maintenance & Parts Manual

Dorner Mfg. Corp. 7851-536 Rev. A

b. Loosen taper set screws (N of Figure 19) on the

driven pulley. Remove one set screw and insert in

open hole (O). Tighten until pully slides off drive

shaft.

Figure 19

c. Remove pulley (P of Figure 20) and timing belt

(Q).

Figure 20

d. Remove mounting screws (H, I and T of Figure 21)

and remove drive package (R).

Figure 21

e. Goto step 8 on page 7.

6.Side Mount Drive Package

a. Remove anti–rotation pin (S of Figure 22), loosen

four (4) screws (L) and rotate and remove the side

drive assembly.

Figure 22

b. Remove the four (4) screws (L of Figure 23) and

two (2) screws (H and I)

Figure 23

c. Goto step 8 on page 7.

7.Loosen screws (H and T of Figure 24).

Figure 24

8.Remove screw (I of Figrue 24). Remove existing

spacer plates (J of Figure 25).

Installation

Pulley Transfer Plates for 3200 & LPZ Series Conveyors Installation, Maintenance & Parts Manual

851-536 Rev. A 8Dorner Mfg. Corp.

Figure 25

9.Replace with transfer plate spacer plates (B of

Figure 26). Insert screw (I) hand tighten.

Figure 26

10.Place transfer plate support (B of Figure 27) on end

of conveyor and attach with screws (C) tighten to 50

in–lbs (5.6 N–m).

Figure 27

11.Tighten screws (H and I of Figure 27) to 146 in–lbs

(16.5 N–m) and tighten screw (T) on side of

conveyor opposite the drive.

12.Install the gearmotor mounting package. Reverse

the instructions for your drive mounting packages-

tarting of page6:

Step 4 –Top Mount Drive Package

Step 5 –Bottom Mount Drive Package

Step 6 –Side Mount Drive Package

Step 7 –No Drive Mount Package

NOTE: For conveyors longer than 20 ft (6096 mm)

the belt tensioning proceedure outlined below may

be preformed on both the Drive and Idler Ends of the

conveyor.

13.On tension end of the conveyor, identified by the

pinion locking screw (D of Figure 28), loosen the

two tail clamp bolts(G), on both sides of conveyor.

Figure 28

14.With 5mm hex wrench, hold pinion torque screw (F

of Figure 29). Loosen the pinion locking screw (D of

Figure 28) and turn the pinion torque screw(F) to

extend head plate assembly.

Figure 29

NOTE: On pinion gear, do not exceed a torque of

100 in-lb (11.3 N–m). Over tensioning the conveyor

belt could cause excessive pulley bearing load and

early failure.

15.Extend head plate assembly until proper tension in

the belt is achived. If proper tensioning can not be

Installation

Pulley Transfer Plates for 3200 & LPZ Series Conveyors Installation, Maintenance & Parts Manual

Dorner Mfg. Corp. 9851-536 Rev. A

obtained before the belt life indicator is all black (K

of Figure 30) the belt must be replaced.

Figure 30

16.After adjusting proper tensioning, tighten the pinion

locking screw (D of Figure 28) to 69 in–lbs (7.8

N–m), and tighten tail clamp bolts (G of Figure 8) on

both sides of conveyor to 146 in-lb (16.5 N–m).

Installation

Pulley Transfer Plates for 3200 & LPZ Series Conveyors Installation, Maintenance & Parts Manual

851-536 Rev. A 10 Dorner Mfg. Corp.

Required Tools

DHex key wrenches:

3 mm

DTorque wrench

Cleaning

Exposed moving parts can

cause severe injury.

LOCK OUT POWER before

removing guards or

performing maintenance.

Periodically, remove two (2) set screws (C of Figure 31)

on both sides of the conveyor and remove transfer plate

(A). Clean any debris from between plate and conveyor

belt. Replace transfer plate (A).

Figure 31

Service Parts

NOTE: For replacement parts other than those

shown on this page, contact an authorized Dorner

Service Center or the factory.

3”Pulley Transfer Plate

Item Part Number Part Description

1 301085 3” Transfer Plate Inside Spacer

2 3265WW 3” Pulley Transfer Plate

3 920410M M4 x 10mm Socket Head Screw

Figure 32

1”Pulley Transfer Tail Transfer Plate

Item Part Number Part Description

1 301086 3” Transfer Plate Inside Spacer

2 3264WW 3” Pulley Transfer Plate

3 920410M M4 x 10mm Socket Head Screw

Figure 33

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