Dorner 2100 Series Manual de usuario

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DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA

P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664 TEL: 262-367-7600

Hartland, WI 53029-0020 USA FAX: 1-800-369-2440 FAX: 262-367-5827

851-264 Rev. H

2100, 2200, 4100, 6200, MPB

Series Side Mount Drive

Package for Light Load 60 Hz

Gearmotors

Installation, Maintenance & Parts Manual

Dorner Mfg. Corp. 2 851-264 Rev. H

2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors

Table of Contents

Introduction ......................................................................... 2

Warnings - General Safety .................................................. 3

Product Description............................................................. 4

Specifications ...................................................................... 5

Installation........................................................................... 6

Required Tools ................................................................ 6

Mounting.......................................................................... 6

Preventive Maintenance and Adjustment............................ 8

Required Tools................................................................. 8

Timing Belt Tensioning.................................................... 8

Timing Belt Replacement................................................. 8

Drive or Driven Pulley Replacement ............................... 9

Gearmotor Replacement................................................... 9

Service Parts ...................................................................... 10

2100, 2200, 4100, 6200

and MPB Series Side Mount Drive Package.................. 10

4100 Series Adapter Package......................................... 11

Return Policy...................................................................... 12

Introduction

Upon receipt of shipment:

• Compare shipment with packing slip. Contact factory

regarding discrepancies.

• Inspect packages for shipping damage. Contact carrier

regarding damage.

• Accessories may be shipped loose. See accessory instruc-

tions for installation.

Dorner 2100 Series conveyors are covered by the following

patent numbers: 5131529, 5174435, and corresponding

patents and patent applications in other countries.

Dorner 4100 Series conveyors are covered by patent number

3923148 and corresponding patents and patent applications

in other countries.

Dorner 2200 & 6200 Series conveyors are covered by patent

number 5174435 and corresponding patents and patent

applications in other countries.

Dorner’s Limited Warranty applies.

Dorner reserves the right to make changes at any time

without notice or obligation.

Dorner has convenient, pre-configured kits of Key Service

Parts for all conveyor products. These time saving kits are

easy to order, designed for fast installation, and guarantee

you will have what you need when you need it. Key Parts

and Kits are marked in the Service Parts section of this

manual with the Performance Parts Kits logo .

IMPORTANT

Some illustrations may show guards

removed. DO NOT operate equipment

without guards.

851-264 Rev. H 3 Dorner Mfg. Corp.

2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors

Warnings - General Safety

WARNING

The safety alert symbol, black triangle with

white exclamation, is used to alert you to

potential personal injury hazards.

DANGER

Climbing, sitting, walking or riding on

conveyor will cause severe injury.

KEEP OFF CONVEYORS.

DANGER

DO NOT OPERATE CONVEYORS IN AN

EXPLOSIVE ENVIRONMENT.

DANGER

Hazardous voltage will cause severe injury or

death.

LOCKOUT POWER BEFORE WIRING.

WARNING

Gearmotors may be HOT.

DO NOT TOUCH Gearmotors.

WARNING

Exposed moving parts can cause severe

injury..

LOCK OUT POWER before removing guards

or performing maintenance.

WARNING

Dorner cannot control the physical

installation and application of conveyors.

Taking protective measures is the

responsibility of the user.

When conveyors are used in conjunction

with other equipment or as part of a multiple

conveyor system, CHECK FOR POTENTIAL

PINCH POINTS and other mechanical

hazards before system startup.

Dorner Mfg. Corp. 4 851-264 Rev. H

2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors

Product Description

Refer to Figure 1 for typical conveyor components.

Figure 1

AConveyor

B Mounting Bracket

C Gearmotor

D Belt Tensioner

ECover

F Timing Belt

G Drive Pulley

H Driven Pulley

851-264 Rev. H 5 Dorner Mfg. Corp.

2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors

Specifications

Gearmotor Mounting Package Models:

Example:

* See Ordering and Specifications Catalog for details.

Table 1: Gearmotor Specifications

Table 2: Belt Speeds for Light Load Fixed Speed Parallel Shaft 60 Hz

Gearmotors on 2100, 2200, 4100 & 6200 Series Conveyors

Table 3: Belt Speeds for Light Load Variable Speed Parallel Shaft DC

Gearmotors on 2100, 2200, 4100 & 6200 Series Conveyors

Language Code = U.S. English

Output Shaft Type = Parallel Shaft

Gearmotor Type: L = Fixed Speed,

V = Variable Speed

Mount Style = Side Mount

Conveyor Width Reference*

Mount Position = A, B, C or D

(see detail to the right)

2M SP L WW A

2 = 2100 SeriesConveyor

22 = 2200 SeriesConveyor

4 = 4100 SeriesConveyor

6 = 6200 SeriesConveyor

2P = MPB SeriesConveyor

DC Variable Speed Single Phase

Output Power 0.06 hp (0.04 kw) 0.03 hp (0.025 kw)

Input Voltage 130 Volts D.C. 115 Volts A.C.

Input Frequency N/A 60 Hz

Full Load Amperes 0.48 Amperes 0.49 Amperes

Gearmotor Ratios 18:1 and 60:1 15:1 and 36:1

Gearmotors Belt Speed

Part Number RPM In-lb N-m Ft/min M/min

62M036PL411FN 42 36 4.1 11.9 3.6

62M015PL411FN 100 15 1.7 28.6 8.7

Gearmotors Belt Speed

Part Number RPM In-lb N-m Ft/min M/min

62M060PLD3DEN 42 65 7.4 1.4−11.9 0.4−3.6

62M018PLD3DEN 139 21 2.4 4.8−39.7 1.5−12.1

NOTE

8 – 24 in (203 – 610 mm) wide conveyors with

light load drives should be limited to 96 in

(2438 mm) length.

NOTE

For belt speed other than those listed, contact

factory for details.

Dorner Mfg. Corp. 6 851-264 Rev. H

2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors

Installation

Required Tools

• Hex key wrenches:

2 mm, 3 mm, 5 mm

• Torque wrench

Mounting

Installation Component List:

1. Typical components (Figure 2)

Figure 2

2. Locate drive output shaft and remove two (2) screws

(Figure 3, item P).

Figure 3

3. Loosen four (4) screws (Figure 4, item Q). Detach

mounting bracket (R).

Figure 4

4. Remove two (2) top screws (Q) and remove top cover

(K).

WARNING

Exposed moving parts can cause severe

injury.

LOCK OUT POWER before removing guards

or performing maintenance.

I Side Mount Assembly

J Driven Pulley

K Top Cover

L Tensioner Bar

M Timing Belt

N Key

O M6 Socket Head Screws (2x)

NOTE

6100 conveyor shown, 2100 & 4100 similar.

851-264 Rev. H 7 Dorner Mfg. Corp.

2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors

Installation

5. Attach mounting bracket (Figure 5, item R) and

tensioner bar (L) with screws (O). Hand-tighten screws

(O).

Figure 5

6. Install key (Figure 5, item N).

7. Install driven pulley (Figure 6, item J). Tighten two (2)

set screws to 33 in-lb (3.7 Nm).

Figure 6

8. Place timing belt (Figure 6, item M) over driven pulley

(J) and between belt flanges (S).

9. Insert gearmotor drive pulley into timing belt. Mount

assembly with two (2) bottom screws (Figure

7, item Q). Tighten to 45 in-lb (5 Nm).

Figure 7

10. Insert top cover (Figure 8, item K) into bottom cover.

Attach top cover with two (2) top screws (Q). Tighten to

45 in-lb (5 Nm).

Figure 8

11. Tighten timing belt tensioner screw (Figure 9, item T) to

15 in-lb (1.7 Nm).

Figure 9

12. Tighten screws (O) to 80 in-lb (9 Nm).

WARNING

Drive shaft keyway may be sharp.

HANDLE WITH CARE.

Dorner Mfg. Corp. 8 851-264 Rev. H

2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors

Preventive Maintenance and Adjustment

Required Tools

• Hex key wrenches:

2 mm, 3 mm, 5 mm

• Torque wrench

Timing Belt Tensioning

1. Loosen two (2) screws (Figure 10, item O). Tighten

timing belt tensioner screw (T) to 15 in-lb (1.7 Nm).

Figure 10

2. Tighten screws (O) to 80 in-lb (9 Nm).

Timing Belt Replacement

1. Loosen two (2) screws (Figure 10, item O).

2. Loosen timing belt tensioner screw (T).

3. Remove four (4) screws (Figure 11, item Q). Remove

gearmotor (U) and top cover (K).

Figure 11

4. Remove old timing belt (Figure 12, item M).

Figure 12

5. Place new timing belt (M) over driven pulley (J) and

between belt flanges (S).

6. Insert gearmotor drive pulley into timing belt. Mount

assembly with two (2) bottom screws (Figure

13, item Q). Tighten to 45 in-lb (5 Nm).

Figure 13

7. Insert top cover (Figure 11, item K) into bottom cover.

Mount assembly with two (2) top screws (Q). Tighten to

45 in-lb (5 Nm).

8. Tighten timing belt tensioner screw (Figure 10, item T)

to 15 in-lb (1.7 Nm)

9. Tighten screws (O) to 80 in-lb (9 Nm).

WARNING

Exposed moving parts can cause severe

injury.

LOCK OUT POWER before removing guards

or performing maintenance.

WARNING

Exposed moving parts can cause severe

injury.

LOCK OUT POWER before removing guards

or performing maintenance.

851-264 Rev. H 9 Dorner Mfg. Corp.

2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors

Preventive Maintenance and Adjustment

Drive or Driven Pulley Replacement

1. Complete steps 1 through 4 of “Timing Belt

Replacement” section on page 8.

2. Loosen set screws (Figure 14, item V) and remove

driven pulley (J) or drive pulley (W).

Figure 14

3. Replace drive or driven pulley. Tighten set screws to 33

in-lb (3.7 Nm).

4. Complete steps 5 through 9 of “Timing Belt

Replacement” section beginning on page 8.

Gearmotor Replacement

1. For single phase motor, unplug power cord from outlet.

2. For DC variable speed motor, unplug cord at disconnect

(Figure 15, item X).

Figure 15

3. Remove four (4) screws (Figure 11, item Q). Remove

gearmotor (U) and top cover (K).

4. Loosen set screws (Figure 14, item V) and remove drive

pulley (W).

5. Replace drive pulley (W) on new gearmotor and tighten

set screws (V) to 33 in-lb (3.7 Nm).

6. Complete steps 5 through 9 of “Timing Belt

Replacement” section beginning on page 8.

7. Replace wiring:

• For a single phase motor, reverse step 1.

• For DC variable speed motor, reverse step 2.

WARNING

Exposed moving parts can cause severe

injury.

LOCK OUT POWER before removing guards

or performing maintenance.

WARNING

Exposed moving parts can cause severe

injury.

LOCK OUT POWER before removing guards

or performing maintenance.

DANGER

Hazardous voltage will cause severe injury or

death.

LOCKOUT POWER BEFORE before wiring.

Dorner Mfg. Corp. 10 851-264 Rev. H

2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors

ServiceParts

2100, 2200, 4100, 6200 and MPB Series Side Mount Drive Package

NOTE

For replacement parts other than those shown in this section, contact an authorized Dorner Service Center

or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner

recommends keeping these parts on hand.

Item Part No. Part Description

1 62M036PL411FN Gearmotor, 0.03 hp, 115 Volts, 42

RPM, 60 Hz, 1-Phase, 36:1

62M015PL411FN Gearmotor, 0.03 hp, 115 Volts,

100 RPM, 60 Hz, 1-Phase, 15:1

62M060PLD3DEN Gearmotor, 0.06 hp, 130 Volts, 42

RPM, DC, 60:1

62M018PLD3DEN Gearmotor, 0.06 hp, 130 Volts,

139 RPM, DC, 18:1

62M036PL423FN Gearmotor, 0.03 hp, 230 Volts, 42

RPM, 60 Hz, 3-Phase, 36:1

62M015PL423FN Gearmotor, 0.03 hp, 230 Volts,

100 RPM, 60 Hz, 3-Phase, 15:1

62M036PL423EN Gearmotor, 0.03 hp, 230 Volts, 7-

42 RPM, 60 Hz, 3-Phase, 36:1

62M015PL423EN Gearmotor, 0.03 hp, 230 Volts, 17-

100 RPM, 60 Hz, 3-Phase, 15:1

2 814-088 Timing Belt, 3mm x 15mm

(159mm long)

814-089 Timing Belt, 3mm x 15mm

(179mm long)

3 450078M Drive Pulley, 1/2” Bore

450076M Drive Pulley, 10mm Bore

4 912−052 Key, 1/8” x 5/8”, 1/2” Bore

980422M Key, 4mm x 22mm, 10mm Bore

5 450077M Driven Pulley, 12 mm Bore

6 980422M Driven Pulley Key, 4 mm x 22 mm

7 450087 Guard, Half, Light Duty Side Drive

8 450027M Drive Spacer, Metric

450377M Drive Spacer (4100 Only)

9 807−952 Groove Pin

10 450084M Plate, Side Drice LD

450083M Plate, Side Drice LD (6200 Only)

11 450088M Tensioning Bar, Side Drive

12 807−954 Spiral Retaining Ring

13 807−973 Nylon Spacer

14 920506M Socket Head Screw M5x6mm

15 920525M Socket Head Screw M5x25mm

16 920530M Socket Head Screw M5x30mm

17 920500M Socket Head Screw M5x100mm

920590M Socket Head Screw M5x90mm

920460M Socket Head Screw M4x60mm

18 920635M Socket Head Screw M6x25mm

19 970405M Cup Set Screw M4x5mm

20 807-1172 Washer

Item Part No. Part Description

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