Doosan DVF5000 Manual de usuario
Manual for VMC Installation
and Commissioning
DVF5000
DOOSAN Machine Tool
MV0111ISE203
1
CONTENTS
CONTENTS
1. Preparation Before Machine Shipping
..................................................................... 4
1.1 Selection of Machine Installation site .............................................................. 4
1.2 Foundation Work.......................................................................................... 7
1.3 Preparation Before Machine Arrival ................................................................10
2. Machine transport and checking of shipped items
..................................................11
2.1 Machine Transport.......................................................................................11
2.2 Checking of shipped items ...........................................................................14
3. Machine Anchoring Operation
...............................................................................17
3.1 Machine Homing Operation...........................................................................17
3.2 Machine Anchoring Operation .......................................................................18
4. Machine Power-up
................................................................................................24
4.1 Oil Cooler Connection..................................................................................24
4.2 Disassembling the Shipping Fixtures ..............................................................26
4.3 Main Power and Pneumatic input..................................................................29
5. Machine Leveling
.................................................................................................32
5.1 Machine absolute level operation...................................................................33
5.2 Machine Feed Level Operation .....................................................................36
6. Machine Accuracy Measurement and Adjustment
....................................................38
6.1 X Axis Movement Straightness......................................................................41
6.2 Y Axis Movement Straightness......................................................................43
6.3 Straightness of Z Axis Movement ..................................................................45
6.4 X-Z axis cross-squareness............................................................................47
6.5 Y - Z axis Cross Squareness .......................................................................49
6.6 X-Y axis cross-squareness ...........................................................................51
6.7 Spindle centerline and X-axis movement squareness (X-Z plane).......................53
6.8 Spindle centerline and Y-axis movement squareness (Y-Z plane) .......................57
6.9 C-axis centerline and X-axis movement squareness .........................................61
2
CONTENTS
6.10 C-axis centerline and Y-axis movement squareness ....................................... 62
6.11 Table top and X-axis feed parallelism........................................................... 66
6.12 Table top and Y-axis feed parallelism........................................................... 68
6.13 Spindle centerline and Z-axis feed parallelism ............................................... 72
6.14 Run-Out of Spindle Cross Section ............................................................... 76
6.15 Run-Out of Spindle Internal Diameter ........................................................... 77
6.16 Run-Out of Table Top Surface .................................................................... 78
7. Adjustment of reference points of respective axes and manual TCP adjustment
.......79
7.1 X- and Y-axis reference point resetting .......................................................... 79
7.2 Z-axis reference point resetting (Z-axis Stroke: 400mm) ................................... 81
7.3 B-axis reference point resetting (B-axis Stroke : B-30° ∼B110°) ...................... 84
7.4 C-axis reference point resetting (C-axis Stroke : C0° ∼C359.999°) .................. 85
7.5 DCP-i compensation .................................................................................... 86
8. ATC Alignment and Finishing Operation
................................................................92
8.1 Tool Change Position Resetting .................................................................... 93
8.2 Coolant Tank Installation .............................................................................. 96
8.3 Assembling the Covers ................................................................................ 98
3
CONTENTS
♦DVF5000
4
1. Preparation Before Machine Shipping
1. Preparation Before Machine Shipping
1.1 Selection of Machine Installation site
1)
Temperature at the place of machine installation
Machine performance may be affected due to an irregularity of the lubrication system if
the temperature is lower than the temperature range allowed for machine operation, or
due to reduced cooling capacity of the oil cooler if the temperature at the place is higher.
Since the machine’s precision can be directly affected by displacements of the
respective parts of the machine resulting from a temperature change, the place of
installation needs to be carefully selected after examining it from various angles, in order
to ensure that the in-room temperature is maintained evenly.
①Avoid direct sunlight when selecting the place of machine installation.
▪If unavoidable, consider installing awning screens, etc. to help reduce the
machine’s exposure to direct sunlight.
②Avoid the following places: a place near a factory entrance; a place where a
temperature change is likely due to radiant heat from other machines or walls or due
to the flow of air from an air-conditioning unit.
▪If unavoidable, consider installing screens to help shut off areas subject to outside
air or heat from the surrounding area.
③
In the event of a low ceiling or when several units are installed in a confined space, a
temperature difference between the upper and lower parts of the space concerned
may occur.
▪If unavoidable, consider using a method of forcing
the movement of air between the
upper and lower parts.
※Allowable temperature range for machine operation:5∼40℃(humidity:30∼75%)
2) Vibration around the place of machine installation
The machine needs to be installed in a place as far away as possible fro
m any source of
vibration such as a road or a press machine where there is a lot of vibration.
▪If unavoidable, consider installing a Damping Pit around the foundation surface of the
machine.
※Note) Vibration regulation value on general worksites : 0.8mm/sec
3) Machine installation floor
The floor on which the machine is installed should be firm, secure and flat.
▪Appropriate foundation work should be conducted if the place where the machine is
installed for the first time consists of soft ground or is prone to subsidence.
▪
If the ground is too weak and soft, drive concrete piles into the ground to reinforce it. In
this case, consult with a professional company before conducting the work.
4) Other cautions
①In addition to the place of installation of the main machine body, secure sufficient
space for door opening, the chip conveyor’s length, and maintenance activities.
②Select a place that is not exposed to dust or strong corrosive gases.
5
1. Preparation Before Machine Shipping
※
Note 1) : Standard Machine Front View
※
Note 2) : Standard Machine Top View
6
1. Preparation Before Machine Shipping
※
Note 3) : Standard Machine Right View
7
1. Preparation Before Machine Shipping
1.2 Foundation Work
1) Foundation Work Period and Inspection
①Ideally, it should take at least two months from completion of the foundation to
installation of the machin.
▪The concrete will need to be cured for a period of one month or more.
②After the foundation is completed, the foundation should be checked based on the
foundation drawing. If an examination of dimensions of various parts of the foundation
pose problems, the repair must be completed before the machine arrives.
2) Machine installation foundation drawing
1) Power supply wiring to the machine must be prepared and constructed by the user
.
2) Curing period of primary concrete should be one month or more.
3)
The values indicated on the drawing are recommended values only; and, in the
case of soft ground, verification by a structural designer is required.
8
1. Preparation Before Machine Shipping
※Main Values
Machine Weight 7.5 ton
Maximum weight of workpiece 0.4 ton
Bearing of soil 5 Ton/㎡
※Tolerance
Flatness ±10mm
Pitch of Holes Single ±10mm
Accumulated ±20mm
Dimension of Holes ±10mm
※Foundation Material
Concrete Strength 240kg/㎠
Quantity 1.44㎥(3.5Ton)
※
Detailed Drawings
FL=0
Styrofoam
Concrete
Side Anchor
150
200
300
Reinforces the ground by driving files if necessary
Filing with quality rubbles and gravels and fully tamped down
Reinforce concrete with diagonally placed steel bars
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