Doka CFT 700bar Manual de usuario
© by Doka GmbH, A-3300 Amstetten
999287902 02/2020
en-GB
-
The Formwork Experts.
Hand pump CFT 700bar,
Hand pump CFT U
Art.n°: 584695000, 584607500
Original Operating Instructions
Please retain for future reference
© by Doka GmbH, A-3300 Amstetten
2999287902 - 02/2020
Original Operating Instructions Hand pump CFT 700bar, Hand pump CFT U
Hand pump CFT 700bar
Note:
Hand-pump CFT 700bar is for operation of the follow-
ing hydraulic cylinders:
▪ Hollow-plunger cylinder CFT 60t 700bar
▪ Hollow-plunger cylinder CFT 20t 700bar
Data on rating plate
Designation: Hand pump CFT 700bar
Art. n°: 584695000
Weight including oil filling in kg: 12 kg (26.5 lbs)
Oil grade: Shell Tellus S4 VX 32
Operating temperature: -5° C to +55° C
Hand pump CFT U
Oil grade: Shell Tellus S2 V46
Note:
Hand-pump CFT U is for operation of the following
hydraulic cylinders:
▪ Hollow-plunger cylinder CFT 60t U
▪ Hollow-plunger cylinder CFT 20t U
AHand pump (P159)
BRating plate
A B
AHand pump (P159)
A
Original Operating Instructions Hand pump CFT 700bar, Hand pump CFT U
3999287902 - 02/2020
© SPX FLOW INC. Form No. 102842
Rev. 16 June 20, 2016
1
ORIGINAL INSTRUCTIONS
SPX Hydraulic Technologies
5885 11th Street
Rockford, IL 61109-3699 USA
Tech Services: (800) 477-8326
Fax: (800) 765-8326
Order Entry: (800) 541-1418
Fax: (800) 288-7031
powerteam.com
SINGLE-STAGE AND TWO-STAGE
HYDRAULIC HAND PUMP
Max. Pressure: See Pump Data Plate
Operating Instructions for:
62072 (See P159) 201338-TID (See P12) P157 SERIES
62087 (See P55) P12 SERIES P175D SERIES
64122 (See P55) P19 SERIES P159 SERIES
64215 (See P59) P23 SERIES P159D SERIES
64372 (See P55) P30F SERIES P300 SERIES
66463 (See P59) P55 SERIES P300D SERIES
64662 (See P157) P59 SERIES P460 SERIES
64663 (See P157) P59F SERIES YM-01
4999287902 - 02/2020
Original Operating Instructions Hand pump CFT 700bar, Hand pump CFT U
© SPX FLOW INC. Form No. 102842
Rev. 16 June 20, 2016
2
CONTENTS
SAFETY EXPLANATIONS 3
3LFWRJUDP'H¿QLWLRQ
SAFETY PRECAUTIONS 4
SET-UP 7
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OPERATION 7
1. Two-way Valve 8
2. Four-way Valve 8
PREVENTIVE MAINTENANCE 8
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3. Hydraulic Fluid Level 9
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TROUBLESHOOTING GUIDE 11
POWER TEAM FACILITIES 13
DECLARATION OF INCORPORATION 14
Original Operating Instructions Hand pump CFT 700bar, Hand pump CFT U
5999287902 - 02/2020
© SPX FLOW INC. Form No. 102842
Rev. 16 June 20, 2016
3
SAFETY EXPLANATIONS
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IMPORTANT
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These instructions are intended for end-user application needs. Most problems with new equipment are caused by improper operation
or installation. Detailed service repair instructions or parts lists can be obtained from your nearest Power Team facility.
6999287902 - 02/2020
Original Operating Instructions Hand pump CFT 700bar, Hand pump CFT U
© SPX FLOW INC. Form No. 102842
Rev. 16 June 20, 2016
4
SAFETY PRECAUTIONS
WARNING
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capacities.
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Pump
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retracted.
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Original Operating Instructions Hand pump CFT 700bar, Hand pump CFT U
7999287902 - 02/2020
© SPX FLOW INC. Form No. 102842
Rev. 16 June 20, 2016
5
SINGLE-STAGE AND TWO-STAGE
HYDRAULIC HAND PUMP
Max. Pressure: See Pump Data Plate
'H¿QLWLRQ$K\GUDXOLFKDQGSXPSGHOLYHUVK\GUDXOLFÀXLGXQGHUSUHVVXUHE\GLUHFWO\DSSOLHGDQXDO
effort.
1RWH,OOXVWUDWLRQVGHSLFWJHQHUDOSXPSFRQ¿JXUDWLRQV
P12
P157D/P159D
P19
P23
P30F
P30FP
P157/P159
64662/64663 P300
P55 P59F
P59FP
P460
8999287902 - 02/2020
Original Operating Instructions Hand pump CFT 700bar, Hand pump CFT U
© SPX FLOW INC. Form No. 102842
Rev. 16 June 20, 2016
6
)RU8VH:LWK Order
No.
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Lever Effort
Reservoir
3URGXFW:HLJKW
Stage
Volume per
VWURNH
Maximum
Pressure Type
Oil Capacity Usable Oil
Capacity
,Q3cm3psi bar lbs. NJ ,Q3cm3,Q3cm3lbs. NJ
Single Acting
Cylinders
(Pump in-
cludes 2-Way
Valve)
P12 1 0.069 1.1 10000 700 75 34.0 A 12 197 9 148 5.7 2.6
P19 1
2
0.305
0.091
5
1.5
325
10000
22
700
8.5
98.5
3.8
44.7 B 24.4 400 20 328 6.6 3
P23 1 0.160 2.6 3000 200 70 31.8 B 23.8 390 20.3 333 12.0 5.4
P30F 1
2
0.216
0.054
3.5
0.9
325
10000
22
700 125 56.7 B 31 508 27 443 10.0 4.5
P30FP 1
pop-off
0.216
0.054
3.5
0.9
325
10000
22
700 125 56.7 B 31 508 27 443 10.0 4.5
P55 1 0.160 2.6 10000 700 145 65.8 B 55 901 45 738 15.8 7.2
P59 1
2
0.662
0.160
10.8
2.6
325
10000
22
700 145 65.8 B 55 901 45 738 17.2 7.8
P59F 1
2
0.550
0.130
9.0
2.1
325
10000
22
700 120 54.5 B 55 901 45 738 14.0 6.4
P59FP 1
pop-off
0.550
0.130
9.0
2.1
325
10000
22
700 145 65.8 B 55 901 45 738 14.0 6.4
P157 1
2
0.650
0.160
10.7
2.6
1400
10000
97
700 140 63.5 B 152 2491 137 2245 26.0 11.8
P159 1
2
2.600
0.160
42.6
2.6
325
10000
22
700 140 63.5 B 152 2491 137 2245 26.0 11.8
P300 1
2
2.600
0.160
42.6
2.6
325
10000
22
700 140 63.5 C 1.5 gal. 5.71 310 5081 55.3 25.1
P460 1
2
7.350
0.294
120.5
4.6
325
10000
22
700 90 40.8 D 2.5 gal. 9.51 460 7539 54.9 24.9
Double Acting
Cylinders
(Pump in-
cludes 4-Way
Valve)
P157D 1
2
0.650
0.160
10.7
2.6
1400
10000
97
700 140 63.5 B 152 2491 137 2245 28.8 13.1
P159D 1
2
2.600
0.160
42.6
2.6
325
10000
22
700 140 63.5 B 152 2491 137 2245 27.9 12.7
P300D 1
2
2.600
0.160
42.6
2.6
325
10000
22
700 140 63.5 C 1.5 gal. 5.71 310 5081 57.0 25.9
P460D 1
2
7.350
0.294
120.5
4.6
325
10000
22
700 90 40.8 D 2.5 gal. 9.51 460 7539 57.9 26.3
Note :
137)RLOSRUWVRQDOOSXPSV
Table 1
Original Operating Instructions Hand pump CFT 700bar, Hand pump CFT U
9999287902 - 02/2020
© SPX FLOW INC. Form No. 102842
Rev. 16 June 20, 2016
7
SET-UP
1. +\GUDXOLF&RQQHFWLRQV
IMPORTANT
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WKUHDGVEDFNWRSUHYHQWLWIURPEHLQJSLQFKHGE\WKHFRXSOHUDQGEURNHQRIILQVLGHWKHSLSHHQG$Q\
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Couple hose to cylinder.
B. The use of a hydraulic pressure or tonnage gauge (not included) is strongly recommended. Remove
the pipe plug from the gauge port of the valve, thread the gauge into this port and seal as noted above.
WARNING
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OPERATION
The P460 can be operated only in the horizontal position. All other hand pumps can be operated in a horizontal
position or in a vertical position with head pointing downward. Refer to Table 1 and your pump name plate to
determine your style of pump.
IMPORTANT
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Low Pressure Stage
High Perssure Stage
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Pressure
Pressure
Figure 1
10 999287902 - 02/2020
Original Operating Instructions Hand pump CFT 700bar, Hand pump CFT U
© SPX FLOW INC. Form No. 102842
Rev. 16 June 20, 2016
8
1. Two-way Valve
Pumps with a two-way valve are for use with singleacting cylinders.
A. 1. To extend the cylinder, turn the valve knob counterclockwise to a closed (seated) position. Note:
+DQGWLJKWRQO\ Work the pump handle up and down to build pressure.
B. 2. To release pressure, open the valve slowly by turning the knob clockwise to control the load.
2. Four-way Valve
Pumps with a three-position, four-way valve are for use with double-acting cylinders. The hose
connection for extending a cylinder can be made to either port. With the handle in the forward position, the
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WARNING
The operator should always release the pressure slowly.
PREVENTIVE MAINTENANCE
IMPORTANT
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Apply lubricant regularly to all pivot and rubbing points.
Use a good grade of No. 10 motor oil or grease. Do not use dry lubricants.
1. %OHHGLQJ$LU)URPWKH6\VWHP
Air can accumulate in the hydraulic system during the initial set-up or after prolonged use, causing the
cylinder to respond slowly or in an unstable manner. To remove the air:
A. Position the cylinder at a lower level than the pump, and turn the cylinder rod end down.
B. Extend and retract the cylinder several times without putting a load on the system. Air will be released
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trapped air from the pump. If this is not done the pump will not function properly (will not build pressure or
has very spongy operation).
To bleed air from the pump, turn the pressure control knob counterclockwise (CCW) (turn lever down or
clockwise on P460 models) and operate the pump handle up and down approximately twenty times. Turn
the pressure control knob clockwise (CW) to its full stop position (turn lever up or CCW on P460 models).
The pump should now be bled of air and ready to use.
Este manual sirve para los siguientes modelos
3
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