SAFETY OPERATION MANUAL
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COPYRIGHT© 2001 ALL RIGHTS RESERVED 12/01 REV. A FILE #: SOM0021 DOC. #: PH1005-SOM
DANIELS MANUFACTURING CORP. 526 THORPE ROAD, ORLANDO, FL 32824, USA
PHONE
(407)
855-6161
•
FAX
(407)
855-6884
•
WWW.DMCTOOLS.COM
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E-MAIL:
[email protected]INTRODUCTION
The PH1005 Power Crimp Tool is a pneumatic / hydraulic powered version of the Tyco®49935 hand crimp tool. The
basic system consists of a hand held tool (PHMT1005) and the PHRPU4 Remote Power Unit. The Remote Power
Unit contains cycle control logic that assures the tool completes the crimp cycle without operator intervention.
IMPORTANT SAFETY INSTRUCTIONS / USER’S RESPONSIBILITIES
When connected together, the PHMT1005 along with the remote power unit, constitute an integrated operating
system. Undernocircumstancesshouldthecrimpingtoolbeattachedtoanycontrolboxorpowersystemotherthan
the control unit provided (PHRPU4). It is imperative that operators using this tool system follow the noted Safety
Precautions, be alert at all times and observe the highest level of operator safety.
1. Disconnect from air supply when tool is not in use or when changing dies.
2. Keep all body parts clear of the crimping area while loading and operating the tool.
3. Restrict operation of the PH1005 system to a single operator and follow the directions on the warning labels.
4. Do not alter the tool or operate outside the guidelines specified in this data sheet.
Itis the user’sresponsibility to properlytrain and instructall tool operatorsin the properuse of thistool.
The operator must be made aware of the danger of the moving parts, the possibility of serious injury to
fingers and other body parts in inserted into the crimp area; and the need to be alert and attentive at all
times while using this tool.
PREPARING TOOL FOR OPERATION (see Figure 1)
The PH1005 Power Crimp Tool consists of the PHMT1005 Crimping Tool, PHRPU4 Remote Power Unit, PHFV-
3 Foot Press (optional), and the BM-2 Bench Mount (optional). Four features used for operation or control can be
seen on the front panel of the PHRPU4 Remote Power Unit, they include the Hydraulic Quick Disconnect, Dual
Coupling Control, Single Coupling Control, and the Input Air Quick Disconnect. Use the following steps to as-
semble the separate parts:
1. ConnectthehydraulichosefromthePHMT1005CrimpingToolinto the hydraulic quickdisconnectonthefront
panelof the PHRPU4RemotePowerUnitby pushing backonthelockingring of thehydraulicquickdisconnect
andpluggingthe male part of the hydraulic hose into the provided area. The operator willrealizetheconnection
has been made when the locking ring snaps into place.
2. Connect the small tool control hose from the PHMT1005 Crimping Tool to the single coupling control on the
front panel of the PHRPU4 Remote Power Unit by pushing the connecting end of hose into the fitting until the
spring clip locks into place.
3. Connectthe shop air supply to the airquickdisconnectbypullingbackon the air hose coupling and insertingthe
hose into the fitting on the PHRPU4 Remote Power Unit.
4. If PHFV-3 Foot Press is supplied, connect it to the dual coupling control by orienting the connector on the hose
so the side marked "TOP" is up, then press inward until the spring clips lock into place.
5. IfBM-2 BenchMountis supplied,attachittothePHMT1005Crimping Toolbythreading themalethreadof the
benchmount into the female thread on the tool. Adjusttool to appropriate working position, and lock handleon
bench mount.
EMERGENCY STOP BUTTON
ThePHRPU4 Remote PowerUnitisconfiguredwith an EmergencyStopButton.Bypressing this buttonatanytime
during the crimp cycle, the forward motion on the crimp tool will stop and retract to the open position. Further
operation of the system will be inhibited until this Emergency Stop Button is rotated in a clockwise direction and
PH1005
POWER CRIMP TOOL
